Motorola's new IC mask-patterning processes target features below 0.1 micron (this is a big deal!)
A service of Semiconductor Business News, CMP Media Inc. Story posted 3:30 p.m. EST/12:30 p.m., PST, 8/3/99
AUSTIN, Tex. -- Motorola Inc. here today announced that it has developed new technologies for fabricating IC masks for both electron projection and extreme ultraviolet (EUV) lithography that can be used to manufacture devices with feature sizes below 0.1 micron, or 100 nanometers.
These two new lithography technologies require new types of materials and processes for fabricating masks, and embody a different approach to how masks handle the radiation used to expose IC patterns on the surface of silicon wafers, said Joe Mogab, manager of advanced process development at Motorola's Semiconductor Products Sector in Austin. He claimed Motorola is the first to demonstrate the capability of yielding full-field large-area masks capable of processing practical chip sizes.
For electron projection processing, the new mask consists of membrane material approximately 1,000 angstroms thick with an overlying patterned surface material capable of scattering electrons to create an image of the pattern on the wafer. By adjusting the patterns on the mask, silicon wafers can be processed much as they are in typical current process steps.
The technology for EUV mask processing involves use of a reflective multi-layer mask blank upon which a very thin absorbing material is patterned to create the image.
"The industry has gone about as far as it can with today's chrome-on-glass technology using phase shifting and optical proximity correction enhancement techniques," Mogab said. "We think this new technology will allow us to finally go below 0.1 micron level processing."
Motorola is a member of the EUV LLC, a consortium formed with Intel Corp. and Advanced Micro Devices Inc. to develop advances in EUV technology, and has jointly developed the EUV mask-processing technology with its partners. The company expects these technologies to provide an early advantage in having masks available to print smaller feature sizes for ICs early in the next millennium.
Motorola's first full-field microprocessor die mask pattern on an EUV mask and an electron projection resolution test pattern over a full field 200-mm diameter mask were demonstrated at the International Sematech Advanced Lithography Workshop in Chicago last June.
Mogab noted that Motorola will probably not elect to manufacture its own masks. "Our objective is to develop proficiency in the fabrication of these masks," he said. "Ultimately we will transfer the processes to mask suppliers." |