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Technology Stocks : Applied Materials No-Politics Thread (AMAT)
AMAT 307.20+2.0%Jan 12 3:59 PM EST

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To: Big Bucks who wrote (7405)10/4/2003 1:29:25 AM
From: Ira Player  Read Replies (2) of 25522
 
Three items to think about:

1. Do the current CAE tools support Wafer Scale Integration?

My feeling: Not yet. The tools available are barely supporting the move to 90 nm because of issues with timing estimates at that level. Better timing estimates...more processing time...slower iterations. Kind of a chicken and egg issue. You don't have the power until you have massive parallel...

2. How do you remove the heat from this wafer?

This is a non-trivial issue. Some modern MPU's would fail in seconds without a heat sink, minutes without a fan. A 12 inch wafer, "fully loaded" with advanced circuitry would dissipate several kilowatts

3. Are there alternatives to this technique?

Again, I believe using known good die in a multichip module (MCM) is more cost effective. Processors and Memory use very different techniques. Placing both on a single wafer increases the number of process steps. MCM's (possibly using silicon as the substrate for the chips to deal with thermal mismatch related failures) allows the chips to be made on an optimized wafer process. Stacking can be used to reduce trace lengths within the modules. "Generic" Modules can be made and used in various configurations. Modules are identical rather than the unique configurations that would result from the bypassing of malfunctioning chips on each wafer.

While a dense MCM also has heat dissipation issues, each module is identical, so a generic solution works. Each wafer would have a different thermal signature and the cooling system would have to adjust or (more likely) be over engineered to handle the worst case load. (A fully operation, 100% yielded wafer.)

Intel flirted with MCM methodology with the "Pentium Pro" but called it a "Dual cavity" package...using a second chip for the cache.

Just another opinion regarding Wafer Scale Integration. Will it eventually happen? I believe it will, for some special applications. But not yet. Maybe it's like X-ray Lithography. It's the "technology of tomorrow" and always will be...

However, I completely agree with the premise that packaging is going to play a more significant role in electronics than it has in the past.

Ira
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