Platts NuclearFuel: Thorium Power Plans VVER Tests, Eyes U.S. Market
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Lead test assemblies of thorium fuel are planned to be loaded into one of the VVER-1000 reactors at Kalinin near Moscow in 2010 as part of a multi-year demonstration program, Ernie Kennedy, a member of US company Thorium Power Ltd.’s technical advisory board, told a London conference October 31. He said the idea is to demonstrate the new fuel, which consists of a central “seed” assembly surrounded by a thorium blanket, in a VVER and “then expand to other PWRs and then perhaps BWRs,” for which the thorium fuel design is more difficult. However, Thorium Power’s director of corporate affairs and investor relations, Peter Charles, said in a separate interview that reorganization of Russia’s nuclear sector had slowed finalization of contracts for the VVER test irradiation under an April 2007 agreement with
Red Star, a Rosatom design bureau. He added that Thorium Power was shifting its emphasis from plutonium disposition — the origin of the Russian partnership — toward commercial deployment of thorium-based fuel in the US. Addressing an IBC fuel cycle conference in London, Kennedy said the Kalinin demonstration would require an amendment to the reactor’s licensing permit, which Charles said has been sought. Elektrostal will manufacture the Kalinin test assemblies, Kennedy said. The VVER-1000’s configuration makes it “relatively easy” to design the thorium assemblies without having to change reactor internals or refueling machine, he said. Kennedy said that while it’s feasible to use thorium fuel in PWRs designed by Westinghouse or Areva, “that development is not as well along” as in VVERs. As for BWRs, “it is very difficult to do a seed-and-blanket assembly in a BWR,” so there has been “not much work in that area.” Development work and testing in Russia, he said, is less expensive than in the West, “and the work’s been excellent from what I’ve seen.” Part-length fuel rods representative of the Thorium Power fuel design have accumulated about four years’ irradiation in the IR-8 test reactor at the Kurchatov Institute in Moscow, an irradiation planned to continue for several more years, he said. There has also been some extensive thermal-hydraulic testing, he said, both on single rods and meter-long mockups of full seed-and-blanket assemblies. At a public scoping meeting associated with DOE’s Global Nuclear Energy Partnership program in March, Thorium Power CEO Seth Grae described those tests and said one of the meter-long assemblies was meant to simulate conditions in a Western PWR design (NF, 26 March, 5).
Proliferation-resistant Thorium Power — based in McLean, Virginia — focuses on the development, design and testing of thorium-based fuel for existing and future commercial reactors. The fuel is designed to be proliferation-resistant and to reduce the volume of spent fuel, according to company documentation (http://www.thoriumpower.com). The company has been developing the seed-and-blanket fuel assembly technology since its founding in 1992. The Thorium Power fuel is specifically designed not to be recycled or reprocessed, Kennedy said. A number of developing countries now wanting to build nuclear reactors for the first time had told Thorium Power they “do not want to be perceived either domestically or internationally as developing a weapons program,” he said. “If there is a proliferationresistant fuel cycle available, it ranks high on their list of desires,” he said. Charles said spent thorium seed-and-blanket fuel would be “very difficult” to reprocess because of gamma radiation, and “wouldn’t be worth it” because the seed assemblies would contain very little fissile material and a lot of minor actinides. In the seed-and-blanket assembly, a central metallic “seed” consisting of either uranium-zirconium or plutonium-zirconium fuel rods is surrounded by a thorium-uranium dioxide blanket. Kennedy said the thorium in the blanket reduces the proliferation risk of fissile materials in the spent fuel because, under irradiation, the thorium is converted to fissile U-233, which is burned in-situ over the life of the fuel assembly. Also, the thorium fuel cycle leads to the production of only small amounts of plutonium and the isotopic content of that plutonium makes it more unsuitable for weapons than normal reactor-grade plutonium. For countries that want to consume excess plutonium, plutonium in the seed of the thorium fuel assembly can be burned “about three times faster and at somewhere between a third and half the cost of the mixed-oxide process,” he said, referring to more conventional uranium-plutonium oxide fuel now used in LWRs.
Three seed designs Thorium Power’s current development work in Russia is looking at three different assembly designs for the VVER 1000- type reactor, he said. All three have a thorium blanket, but the seed fuel is either uranium-zirconium, reactor-grade plutonium and zirconium, or weapons-grade plutonium and zirconium. The seed fuel is designed for three operating cycles, he said, or three years assuming annual cycles. “The blanket stays in residence for nine years, or nine cycles,” he said. The nine cycles enable efficient U-233 in-situ burning — “a primary contribution to the overall reduction in waste in the blanket assemblies,” he said. Kennedy said the Kalinin VVER-1000 demonstration is expected to last a minimum of three years. “We would like to take it all the way to seven years to show the full life of the blanket,” he said. Charles said by telephone November 15 that the development work with Kurchatov Institute had been funded partially by US government grants of between $4 million and $8 million over the past decade or so, as part of the weapons-plutonium disposition program under which the US and Russia were to denature 34 metric tons each of excess weapons Pu. He added that private investors had “at the very least matched those figures” over that period, contributing between $5 million and $10 million to the effort. But now that the Russian Pu disposition program has shifted its emphasis away from MOX in VVERs and towards Pu fuel in fast reactors, Thorium Power, too, is shifting away from Pu-based fuel, he said. “The MOX people are not our competitors,” he told Platts. “If people realize there is a need for disposition of plutonium, we’ll be there,” but “our main focus [now] is pretty much commercialization.” According to a recent report in EnergyWashington Week, Utah Senator Orrin Hatch “is drafting legislation to ease concerns about nuclear waste by requiring DOE to develop standards for nuclear reactors to use thorium fuel rather than uranium.” A measure known as the “Thorium Energy Independence and Security Act of 2007” is expected to be offered for consideration during upcoming negotiations on a final energy bill, the report said. Hatch is believed to seeking an appropriation of some $250 million over the next five years to get DOE and NRC started on thorium fuel development and licensing, said Charles. He said Thorium Power had “been in touch with the senator.” Charles said that although thorium seed-and-blanket fuel for Western PWRs would still need to be tested, “a certain amount of data could be used” from the Russian tests to save time. “We feel comfortable that the transition to AP1000 [fuel] will be done with very few technical hurdles,” he said. Thorium Power, founded by Alvin Radkowsky, who worked with Admiral Hyman Rickover on early PWR fuel development, went public on October 6, 2006 via a takeover by Novastar Resources, a commercial thorium mining venture. The company was renamed at the takeover.
—Pearl Marshall, London; Ann MacLachlan, Paris |