Greg here are some more #'s to crunch-have fun --Table VIII-1. -- Methylene Chloride Application Groups-- osha-slc.gov
Chapter II of the economic analysis describes the uses of methylene chloride and the industries in which such use occurs. Employee exposures to MC are analyzed on the basis of "application groups," i.e., groups of firms that use MC to perform a particular function, such as metal cleaning or industrial paint stripping, regardless of the particular industry in which the use takes place. The methodology used by OSHA in the analysis is appropriate when a ubiquitous chemical like MC is used to perform the same function in many kinds of firms in many industries, because the processes used, employee exposures generated, and controls in place or needed to achieve compliance are the same, whether the process takes place in a machine shop, on board ship, or on a construction site. For example, because the process of using MC to strip paint or coatings from an object is essentially the same whether the object being stripped is a spray paint booth, boat, church pew, or automobile, and the exposures generated during the process are similar in important respects, it is appropriate to analyze such activities as a group. However, OSHA's technological feasibility and cost analyses reflect the fact that job classifications and work processes may differ within a given application group. Table VIII-1 shows the application groups analyzed in the economic analysis, and the numbers of MC-using establishments, MC-exposed workers, and estimated volume of MC handled annually by establishments in each application group.
Table VIII-1. -- Methylene Chloride Application Groups ______________________________________________________________________ |Estimated | |Estimated |Estimated |number of |Estimated |number of |MC handled Application group |MC-using |total |exposed |(millions |establish-|employ- |workers(*)|of lbs) | ments | ment(*) | | ________________________|__________|___________|__________|___________ Methylene Chloride | | | | Manufacturing..........| 4 | 1,664 | 84 | 469.20 Distribution/Formulation| | | | of Solvents............| 320 | 84,004 | 1,701 | 189.65 Metal Cleaning: | | | | Cold Degreasing and | | | | Other Cold Cleaning: | 23,717 | 901,232 | 94,537 | 32.56 Open-Top Vapor | | | | Degreasing.........| 278 | 27,105 | 608 | 14.87 Conveyorized | | | | Vapor Degreasing...| 45 | 2,920 | 75 | 1.13 Semiconductors.....| 239 | 217,960 | 1,392 | 0.40 Printed Circuit | | | | Boards.............| 141 | 77,795 | 298 | 13.98 Aerosol Packaging.......| 52 | 4,142 | 520 | 25.21 Paint Remover | | | | Manufacturing..........| 80 | 6,134 | 200 | 136.85 Paint Manufacturing.....| 49 | 8,909 | 229 | 3.54 Paint Stripping: | | | | Aircraft Stripping....| 300 | 266,826 | 2,470 | 13.17 Furniture Stripping...| 6,152 | 23,592 | 7,872 | 23.26 Other Industrial | | | | Paint Stripping......| 35,041 | 2,312,721 | 46,605 | 59.36 Flexible Polyurethane | | | | Foam Manufacturing......| 100 | 9,800 | 600 | 50.32 Plastics and Adhesives | | | | Manufacturing and Use...| 3,487 | 1,186,040 | 10,481 | 41.90 Adhesive Production...| 165 | 56,254 | 497 | ........... Adhesive Use..........| 1,753 | 596,291 | 5,269 | ........... Injection Molding.....| 80 | 27,211 | 240 | ........... Lamination............| 1,323 | 450,031 | 4,070 | ........... Mold Release..........| 165 | 56,254 | 497 | ........... Ink Use: | | | | Ink and Ink Solvent | | | | Manufacturing.........| 15 | 2,010 | 58 | 3.68 Ink Solvent Use in | | | | Printing...............| 11,869 | 197,619 | 39,481 | 3.68 Pesticide Manufacturing | | | | and Formulation........| 60 | 1,440 | 120 | 9.58 Pharmaceutical | | | | Manufacturing..........| 108 | 70,223 | 1,431 | 39.53 Solvent Recovery........| 34 | 932 | 137 | 32.10 Film Base | | | | Manufacturing..........| 1 | 45,000 | 500 | 8.90 Polycarbonate | | | | Manufacturing..........| 4 | 1,898 | 67 | 6.70 Construction............| 9,504 | 63,115 | 24,896 | 2.44 Shipyards...............| 25 | 85,212 | 3,040 | 0.47 Total, all | | | | application groups.....| 91,624 | 5,598,293 | 237,496 | (**) ________________________|__________|___________|__________|___________ Footnote(*) In most cases, the estimated number of establishments in each application group was based on the volume flow of MC in 1990 divided by the estimated MC use per facility. The estimated number of establishments was multiplied by the total number of employees per establishment and exposed employees per establishment as reported in CONSAD's survey. Footnote(**) Netting out rehandling, estimated total consumption equals 469.2 million pounds manufactured, minus 129.1 million pounds exported, + 19.3 million pounds imported, + 32.10 million pounds recovered from used solvent. The column does not sum to 391.5 million pounds because non-consumptive uses such as production, distribution and formulation, and solvent recovery are included. Sources: CONSAD, HSIA, PRMA, Office of Regulatory Analysis.
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