November 5, 1998
Dear Shareholder:
The positive response and questions I received from my previous letter to you on September 10, 1998, has prompted me to provide you with a report on OCET development. First, however, let me update you on other significant happenings at SGI since my last shareholder letter.
We have successfully completed restructuring the remaining $4.4 million of the Company's current debt. This debt restructuring is part of management's plan to improve SGI's current financial position and conserve operating capital. In a private exchange offering, which began in early September, SGI's note and debenture holders were asked to extend or exchange their existing notes, debentures and associated interest for convertible debentures or preferred shares. Under the terms of the exchange offering all principal payments on the notes and convertible debentures have been deferred until September 30, 1999.
We are in negotiations with Addington (Zeigler's successor) to purchase their Liquids From Coal ("LFC") interests, including the ENCOAL demonstration plant, infrastructure, service agreements and coal supply agreements at both Buckskin and North Rochelle and all permits to build a commercial LFC plant at North Rochelle. We believe acquiring those assets will facilitate construction of the first commercial LFC plant.
We are very close to executing agreements with Mitsubishi to form a new joint company. We are currently in the process of exchanging documents between the parties and their attorneys, including Mitsubishi's Southern California counsel. Logistics of coordinating the various parties' comments between the United States and Japan is taking much longer than anticipated, which is why we have not yet closed this transaction. We must, therefore, be patient. Mitsubishi has advised us that the agreements, once completed, are to be executed in La Jolla. We are currently trying to arrange a convenient schedule and expect this process to be completed shortly.
In our search for other strategic partners to develop the first commercial LFC plant, we have formed a task force and have accelerated our program of making formal LFC presentations to coal tar chemical companies, transportation companies, major utility companies, and Powder River Basin coal holders. Interest has been positive, and I am encouraged by the progress we are making.
The following is a detailed status report on the OCET technology development and the SGI Development Center:
OCET TECHNOLOGY DEVELOPMENT
1. The OCET process is being demonstrated in the Process Development Unit ("PDU"), simulating refinery conditions, and we are obtaining data on the effectiveness of the process utilizing Venezuelan and Mexican feedstocks.
2. Commercial viability hinges on being able to reproduce and measure process performance in terms of rate, yield and quality of resulting deasphalted oil and to determine the capital and operating costs for commercial OCET plants.
3. The analytical facilities are in place to produce reliable data on all samples generated.
4. A market analysis is being conducted to assess the value of OCET relative to other commercial processes such as ROSE (solvent deasphalting) and delayed coking. The analysis will include a comparison of capital and operating costs.
The OCET lab continues work that will demonstrate the commercial viability of the OCET process. Development work has moved from bench-scale processors, primarily built with glassware, to a high-pressure, high-temperature PDU. The purpose of the PDU is to demonstrate the efficacy of electric field enhanced solvent deasphalting (the OCET process), under continuous flow process conditions, which would normally be encountered in a refinery, as compared to existing solvent deasphalting processes.
Construction of the PDU began early this year. Its design includes the ability to store, move, heat and pressurize feed materials at elevated temperatures and pressures and includes computer control of test variables and logging of test data. We should complete the PDU testing and have a significant body of reliable data in place for evaluation by late December.
Our initial testing utilizes Venezuelan and Mexican feedstocks, with emphasis on Venezuelan feedstocks, as that country has the world's largest heavy crude oil reserves. Estimated at two hundred sixty billion barrels, these heavy crude reserves in the Oranoco River region all require upgrading. This region is under intense development by four international petroleum joint ventures, which are spending billions of dollars to develop this oil field.
The initial experimental concept for OCET is simple: Run the solvent deasphalting process under ROSE conditions, which are well documented in the literature and which we are now equipped to reproduce; gather data on the results; repeat the procedure utilizing the OCET process; and, compare the results. Initial testing will be with light crude (because it is easier to handle), then heavy crude and then resid. All of the feedstocks have been thoroughly characterized over the past few months in our analytical laboratory to give a solid basis for our development work. This comparison process involves gathering data for each of three key product performance criteria (rate, yield and quality) to determine capital and operating costs. OCET and conventional solvent deasphalting processes must be compared fairly so that the true value of OCET can be assessed. To do this, each step must be optimized through a carefully planned and executed set of experiments using the new PDU. To date, we have demonstrated that the PDU is capable of processing crude oil and solvent at refinery-like conditions. Concurrently, we are developing an economic model for OCET and competing processes. This model will allow us to define potential project operating and capital costs for the process and, therefore, the economic advantages we bring to the market place.
SGI DEVELOPMENT CENTER
The SGI Development Center, located in the same building as the OCET laboratory, is currently working on the following projects:
1. Development of methods to substantially increase the value of Coal Derived Liquid ("CDL") by conversion and separation into higher-value chemicals.
2. Development of a variant of the OCET process for removing coal fines from CDL, increasing its value as a feedstock for anode binder pitch used to produce graphite anodes for steel and aluminum refining.
3. Invention of a new liquid level sensing device for which a patent application is being filed.
4. Installation of new analytical equipment, including a distillation laboratory as well as many other laboratory upgrades, which provides SGI with sophisticated petroleum analytical capabilities. These analytical capabilities are being offered to other companies on a contract-services basis.
During the past year, the SGI Development Center has gained significant expertise in coal liquids chemistry and product development. Early this year the Center conducted an extensive study, which projected the market value of CDL when converted to certain value-added chemicals. The Center is formulating a series of projects that will reduce to practice the methods necessary to refine CDL into these chemicals. Several projects are on-going to develop methods for extraction of motor fuels and high-value phenolic products from the middle CDL fraction. In addition, the Development Center has entered into an agreement with Penn State University to provide one barrel of CDL middle distillate, produced in our lab, for Penn State's jet fuel development work with the DOE and DOD. In return, Penn State will cooperate in the development of liquid fuels from the same middle distillate fraction. This agreement, plus recent presentations and meetings with the DOE, are the first steps in what we hope will become a much closer association with both entities.
The SGI Development Center has recently completed development work related to LFC, using the OCET process to demonstrate that electric fields can provide a 20% increase in the efficiency of coal fines removal from CDL versus centrifuging. While this is our first application of the OCET process outside the petroleum industry, it demonstrates the value of the process as a tool for industrial separations. We are continuing to evaluate the possibilities for value-added applications of OCET in industries other than the petroleum industry.
The development of the PDU has posed some significant process control challenges. One in particular was the measurement of fluid level in confined spaces while subjected to high temperatures, pressures and electric fields. Commercial products proved unworkable, so the team at the Development Center invented a new level sensor, which appears to be unique in its ability to sense the level of hydrocarbon liquids, while simultaneously detecting the presence of water. We are in the process of filing a patent application. Initial research and discussions indicate several possible commercial applications for this device in petroleum refining, fuel distribution and instrumentation industries.
In December of 1997, SGI purchased over $1.5 million worth of laboratory equipment and analytical instruments from UNOCAL's Brea Research Center and also employed additional highly-qualified technical staff. In my last letter to you I described that this purchase was made for approximately $40,000 as a result of SGI offering its services to UNOCAL to dismantle and transport the equipment. As a result of this purchase, the Laboratory capability has significantly improved and now includes trace metals analysis to parts per million, analytical distillation and separations (with and without vacuum), gas chromatography, thermal gravimetric analysis, viscosity and density measurement, extensive material preparation and analysis, and prototype process equipment design and development capabilities for separations and thermal processes. This now allows us to perform outside service contracts, which have already produced, and will continue to produce, revenue.
With all the positive developments covered in this letter, as well as in my previous letter, it is discouraging to see the price of our stock being driven so low. It is currently, in my view, extremely undervalued. I believe one of the reasons for the severe decline in our share price is shorting. Shorting is accomplished by selling stock you do not own. The shorted stock must be borrowed. One way that shareholders can help to prevent this damaging shorting of our stock is to call your broker and instruct him/her to move your SGI stock into a Type One or cash account with specific instructions that your stock is not to be loaned or borrowed.
I believe this letter and my recent shareholder letter should provide you with a fair appraisal of the progress SGI has made in achieving its business objectives. I hope that in understanding that progress you will share my confidence in SGI. I believe the Company is making steady progress toward the commercialization of its technology assets, and that we will be in a position to make significant announcements in the near future.
Thank you for your cooperation and support.
Best regards,
Joseph A. Savoca Chairman/CEO
JAS/ncp
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