Don't remember if I posted this or not. Long article...
COVER STORY November 2001 Technology to keep your cargo safe
Worried about cargo security in the light of recent terrorist events? Peter Conway offers a guide to scanners and other security products on the market.
It is a cliche that you can never have too much security, but that you never know when you have too much either. In normal times, convenience, cost and speed all tend to weigh against the introduction of cargo security systems.
However, since 11 September, the equation has shifted the other way as airlines, forwarders and cargo handlers all around the world all wonder if their security procedures are tight enough. Ready to help them are a range of security equipment manufacturers, all keen to offer their version of the ultimate in security.
The obvious place to start is the scanning of cargo. One result of recent events is that known shipper regimes are being reinforced all around the world. Since that means cargo from unknown shippers will need to be fully scanned, there is a sudden upsurge of interest in x-ray scanning equipment.
There are a wide range of machines to choose from, made by manufacturers such as PerkinElmer, OSI Systems and InVision in the US, and by Heimann Systems and Xylon in Germany.
All have informative web sites with detailed product descriptions. Many of these manufacturers concentrate particularly on passenger bag screening, but their machines are also often suitable for freight forwarders, shipper and express companies needing to scan cargo under a metre or a metre and a half in width or height.
One company with a particularly good range of smaller scanners specifically aimed at cargo market is Heimann Systems.
Its machines go as small as the PS3010, a machine for detecting letter bombs in mail, but for more mainstream air cargo it also offers its HI-SCAN range, with models ranging from the 9075, with a maximum cargo size of 90x76cm, up to the 150150-300, which can accommodate 1.44m wide by 1,7m high euro pallets. Heimann can also fit units into trucks or airport vehicles for mobile scanning, and has a ScanTrailer system that can silhouette-scan the side of trucks.
Heimann Hi-Scan 145180 is a universal X-ray system for bulky items with tunnel dimensions of 1500 mm (61") width and 1500 mm (61") height. It permits the inspection of skeleton containers, pallets, very large pieces of checked luggage, parcels and crates.
OSI Systems, known for its Rapiscan 500 baggage screening range, also produces a 540 series which is aimed at the standard air freight pallet sizes. Bigger still are the systems in the Rapiscan 2000 series range in size up to the 2243, a drive-through truck scanner used by Customs on the Hong Kong border. Rapiscan systems cost anything from $30-100,000 for 500 machines to $1m for pallet sized ones.
Arguably, the great granddaddy of air cargo scanners, however, is at Schiphol Airport. Commissioned by Dutch Customs and opened for use in October 2000, it can handle any container or pallet on a B747 freighter - that is containers up to eight metres long, 3.5 metres high and 3 metres wide. It is a very high energy machine - 9 MEVs or nine million electron volts, enough to penetrate a foot of steel. By contrast the average baggage machine is 160kv (160,000 volts) and larger cargo scanners around 450kv.
The Schiphol system is currently the only one of its kind in the world and was built at a cost of $20 million by PerkinElmer Detection Systems, a price which included all the buildings, offices and conveyor systems needed (the machine, known as the CX900P, is so powerful that it needs a specially designed building to house it).
Though built for scanning incoming cargo, and primarily aimed at drugs, it is somewhat over-specified for that task, says Nick Gillett, director technical marketing - cargo systems at PerkinElmer, and he reckons explosives detection was always a part of the scheme. Early in its life it did indeed seem to find some bombs in a pallet that had started its journey in the Philippines. The alert proved to be a false alarm, however - the shipment was of dummy bombs for an arms exhibition in Spain.
PerkinElmer’s Linescan 229 can handle pallets, crates, and ULD’s. After 11 September, at least two airlines at Schiphol asked Customs if they could use the CX900P to screen outbound cargo, a request that was granted.
With a capacity of 20 three-metre containers an hour, it would be impractical for all the airport’s cargo to be scanned in this way, however.
Air cargo companies not at Schiphol can gain access to the same technology in the shape of the Linescan 229 from PerkinElmer. It can take pallets up to 2.44m high and wide, and its 450kv power is enough to get through all but very dense cargo (one exception would be an entire pallet of dense fruit such as pineapples). At $600,000 it also costs a lot less than the CX900P.
PerkinElmer also does even smaller machines costing as little as $70,000.
All these machines use x-rays to scan cargo. They are not explosive detections systems as such, but merely highlight the different densities of the materials inside the shipment and leave it to the skill of the machine operator to note anomalies.
For passenger baggage, there is also another technology available - CT, or computer tomography. InVision makes CT machines and has sold them to airports around the world, including recently Ninoy Aquino International Airport in Manilla.
CT scanning is the same technology used by hospitals to see inside the human body: it uses a slowly revolving drum to take detailed slices of the contents. But it is slow and expensive, and is used at most airports only for scanning baggage from high risk profile passengers - those who buy one way tickets or pay cash, for example.
For cargo, CT technology is probably not necessary anyway. As Gillett points out, unlike the chaotic and random mix of passenger baggage, cargo shipments often contain a lot of the same type of object ordered in rows, and have a manifest describing what they should contain.
“If you see anything that doesn’t match the manifest you are suspicious,” Gillet points out.
Nevertheless, there may be an interest for cargo in a technology being developed by OSI Systems with funding from the Federal Aviation Administration in the US.
Top secret at present, it is a way to use ordinary x-rays to produce smaller, faster images especially for explosives detection, and could lead to a new technology within the financial reach of cargo handlers.
PerkinElmer-built cargo scanner at Schiphol airport can handle any type of ULD.
Refinements available for conventional x-ray scanners include TIP or Threat Image Projection. This is a technique designed to counter boredom and complacency among operators of scanning machines. The supervisor is able to insert dummy images of bombs or explosives into baggage (or cargo).
When the operator spots it and raises an alarm, the system reveals the image as a test. If the operator does not spot the dummy image, of course, he or she might soon need to find another job. Most scanners now offer this option.
German company Xylon also offers “scatter analysis” in its new XES300 baggage system, a method which it says is more reliable at detecting explosives. It too has an FAA grant to develop the technology.
Gillett at PerkinElmer says that while it also offers scatter analysis as an option, it is not convinced of its worth. “It produces interesting images, but poor penetration,” he claims.
Last but not least, worth checking out on the explosives detection front could be the IONSCAN range from Barringer Technologies of New Jersey.
These are hand-held devices that use ion mobility spectrometry to detect minute traces of substances in the air - down to a few trillionths of a gram.
The company says the devices can detect a wide range of explosives and narcotics - and they are a lot cheaper and more portable than an x-ray scanner.
While checking cargo is inevitably be one of the more important ways of maintaining security, attention is also being paid world-wide to the question of access to air cargo buildings, particularly those with airside access. It is all too easy in many airports for casual visitors to enter warehouses from the truck dock, and potentially pass through undetected to the ramp.
For Harold Frank, a Florida-based security consultant who advised Challenge Air Cargo on its new highly secure cargo facility in Miami, this is one of the weak links of airport security.
“Anyone can walk into a cargo terminal, and once inside, there are lots of places for them to hide,” he points out.
Once inside, a terrorist could either plant explosives in cargo or gain access to the ramp.
The problem facing Challenge when it designed its new Miami terminal was theft and drugs smuggling - any hint of the latter earning carriers heavy fines from the FAA. But many of the solutions are also relevant to the current situation.
One was a sophisticated close circuit TV system using technology from Sensormatic of Boca Raton, Florida, which covers all areas with overlapping cameras and is controllable remotely by internet (Challenge can move or zoom cameras in its Bogota terminal from Miami).
Another is that unlike most other Miami terminals, the Challenge facility is only approachable through a security gate. This simple expedient of putting a fence between the road and the truck dock is increasingly being adopted by airport cargo terminals around the world. In Europe, Paris CDG is one airport that is considering fencing all its cargo terminals.
Checking visitors at a gate is not enough, however. There is also the question of making sure that those inside the building go only where they are told.
CEM Systems, a Belfast UK-based company recently acquired by Sensormatic, did the access control security for Ascentis, the new British Airways World Cargo terminal at Heathrow.
Image processing offers reliable inspections to detect contraband. Drivers and other visitors entering the BAWC compound have to either have smart cards or be escorted, but the staff too only have access to those parts of the building relevant to their jobs and then only at certain times of the day. Control of their movements is by a swipe card system.
According to Donna McDonnell, director of marketing for CEM Systems, smart features of the system include the fact that data on which employees are allowed where is not just held on a central system, but on the swipe card readers themselves.
“That means if the central server goes down, the readers still work,” she says. “It is also a lot quicker because entry can be validated straight away.”
The system is also integrated with the CCTV system so that when unauthorised activity is attempted, security staff immediately have a picture of the affected area. They can then interrogate the person concerned by intercom.
Lee Pernice, corporate spokesman for Sensormatic, says the internet is making such access control systems increasingly sophisticated.
One perfectly feasible option, for example, is to have a single security clearance for a particular individual for all a company's facilities around the world, and to update, supervise and control access privileges remotely by internet.
The trouble with such swipe card systems, however, is that it is impossible to be sure that the person using a swipe card is its rightful owner.
Terrorists could persuade a legitimate airport worker to lend their card, or simply steal one. That is why there is a heightened interest in biometrics - the use of eye scans, fingerprints or face-prints to validate who a person really is.
What has put companies off implementing biometrics in the past has been the cost McDonnell admits that it does add to the cost of access systems. She is reluctant to be drawn on how much, but says as a ballpark figure $2500 a door is not unreasonable. However despite this cost, she says there has been a big jump in interest in such systems since 11 September, a fact confirmed by Pernice.
“We were just at a conference on security here in the US and the interest in biometrics such as eye scanning was unbelievable,” she says.
Sensormatic, through CEM, is able to offer a full range of biometric technologies. The problem with biometrics is which physical feature to use to identify individuals. Fingerprinting has unfortunate associations for many people and raises civil rights fears.
Face scanning or iris scanning (an invisible light is shone in the eye) are often seen as less personally obtrusive, but Frank says these technologies are more difficult to put into practice: a face scanner, for example, has to be able to adjust to different heights.
He prefers fingerprinting - placing the finger onto a glass plate to be scanned - as the most practical technology, and is recommending it to the FAA for airport use. Implementing it in cargo could be easier than in the passenger field.
Some of the problems of passenger airport use - checking fingerprints quickly against a database of hundreds of thousands of possible matches - would be less of a problem in air cargo, where workforces are smaller.
“You can also correlate between a fingerprint and say a transhipment document, which makes things a lot quicker,” Frank says. One interesting example of this has been under test in the past year at Chicago O’Hare.
Harry Wilkinson, a former trucking company owner turned security products distributor, became interested in 1996 in the problem of how air cargo terminals could be sure that a driver turning up with a truck was who he said he was and not a terrorist or criminal.
Driving licences were not adequate, because it is relatively easy for drivers in the US to obtain two or three licences under different identities.
Vehicle and Cargo Inspection Systems developed by SAIC. Wilkinson interested the FAA and the American Trucking Associations Foundation in a solution of his own devising, and set up a company called SecurCom to develop it.
The solution that has been under trial on 600 participants and five trucking companies at O’Hare involves encoding both cargo manifest information and the driver’s fingerprint on a smart card. On arrival at the air cargo terminal, the security staff can check the first against computer-held records, and the second against the driver’s own fingerprint, read by a fingerprint reader.
The beauty of the system is that the fingerprint is held only on the driver’s smart card, not on any central database, easing civil liberties fears.
Phase one trials of the system at O’Hare proved a success, and the trial has now been extended to New York’s JFK and Newark airports.
Technology for such biometric solutions has existed for some years: the events of 11 September may well now give them the impetus they need to become mainstream and to persuade companies to make the extra investment.
Another technology whose time may also have come radio frequency tagging or RFID.
RFID tags are tiny computer chips attached to a coil of wire that can be embedded in plastic or even in a barcode label and activated when they pass through a magnetic field. Unlike barcodes, they do not have to be pointing at the reader to be read, and they carry data which can be read, altered or added to.
Pernice at Sensormatic says it is seeing more and more demand for this technology in the supply chain, and reckons it could be the ideal way to keep tabs on where cargo has been prior to arrival at the airport.
“The tag can be programmed and written on as it goes down the supply chain, so you have a record of where it has been,” she points out. It is possible to programme tags so that certain data cannot be erased, to avoid fraud or deception.
The problem with tags have been their cost - companies such as Omron which make the tags say they could be produced for as little as 25 cents each for volume customers, but a true cost at present, Pernice reckons, is around a dollar. In the past, that has seemed a barrier, even to enthusiastic adopters of technology such as the integrators.
With security now high on the agenda, it might well now seem less of a hurdle.
Company web site YXLON International X-Ray GmbH Heimann Systems CorpInVision Technologies, Inc Barringer Technologies IncSensormatic Electronics Corp Rapiscan Security Products, Inc OSI Systems, Inc Perkin-Elmer Detection Systems Science Applications International Corp SeCurcom (O'Hare Project) Ionscan www.yxlon.com www.heimannsystems.com www.invision-tech.com www.barringer.com www.sensormatic.com www.rapiscan.com www.osi-systems.com/security.htm www.perkinelmerxray.com www.saic.com www.cargosafety.com www.ionscan.com
payloadasia.com
steve |