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To: Wolff who wrote (482)1/7/2002 2:30:06 AM
From: Wolff  Respond to of 558
 
FAA's Bumpy High-Tech Ride
Security: The agency, under intense pressure to foil terrorists, is plagued by systems that have failed to deliver or are never implemented.
By RICARDO ALONSO-ZALDIVAR
Times Staff Writer

WASHINGTON -- After the Sept. 11 terrorist attacks, the Federal Aviation Administration put out a call for new technology to thwart hijackers and bombers.

Since then, the agency has received more than 23,000 ideas--from body scanners that can see through clothing, to facial-recognition systems, to equipment that would let a pilot on the ground take over a plane's controls from a hijacker.

But the quest for the Holy Grail of anti-terrorism technology is not a new one for the agency, and it follows a mixed record of getting machines and systems to solve problems. Indeed, for an agency that is focused on a sophisticated piece of machinery--the airplane--the FAA has in many ways been less than adept at using technology.

While the security industry is churning out one hot new gadget after another, the FAA has struggled mightily over the years with gold-plated systems that disappoint their users, new devices that never get out of the prototype stage and technology debates that fail to result in a coordinated plan for meeting the threat.

Now, with the public and Congress breathing down the FAA's neck to design the perfect terrorist-proof air transportation system, some are wondering whether the agency is equipped for the job.

"It's not the National Institutes of Health," said Richard Lanza, an MIT research scientist who has reviewed bomb-detection technology for the agency. "They have some good, competent scientists, but they're just running around pushing paper."

Consider:

* While the FAA concentrated on developing sophisticated machines to scan luggage for bombs in the 1990s, it overlooked the lowly metal detector. FAA metal-detector standards are geared to finding guns, not knives, despite improved technology.

In a case last weekend that illustrates that weakness, a man arrested in Chicago after he tried to board a flight with a mini-arsenal in his bag also had two small knives in his pocket that failed to set off a metal detector.

"Even though they may be able to detect certain knives of a certain size, it is not in line with the new threat, which involves box cutters and small blades," said Scott Dennison, director of CEIA USA, a major manufacturer of airport metal detectors. "Compared with other countries, the FAA is behind."

* After the Pan Am 103 bombing in 1988, the FAA contributed more than $2 million in taxpayer money to develop, test and approve blast-resistant containers for checked bags in the cargo hold. But the agency never required airlines to begin using them, and no domestic carriers do. Overseas, the Israeli airline, El Al, does.

* The interaction between FAA-approved security technology and the people who operate it is a chronic problem.

At Los Angeles International and other major airports, advanced imaging machines use CT technology to scan checked bags for explosives. The systems are effective in detecting explosives, but James O'Bryon, a Defense Department expert commissioned by the FAA to provide an independent evaluation, said they are plagued by an "unreasonably high false-alarm rate." Consequently, baggage screeners become frustrated and inattentive, and airlines are reluctant to use the machines at full capacity because they don't want to delay flights.

* Some FAA technology innovations have been rolled out without the required training for their users.

The agency invested heavily in a computer program that randomly projects false images of guns and bombs on the screens at airport security checkpoints. The idea was to break the monotony of the screeners' jobs and provide them with constant training. The program has been installed in 697 scanning machines, but the Department of Transportation inspector general said it is being used only in about half of them because of a lack of basic training procedures.

A 1994 study by the General Accounting Office, the congressional watchdog agency, concluded that the FAA often lacked an overall vision for technology, did a poor job of linking different systems together and didn't pay enough attention to the practical concerns of technology users.

Observers say the situation hasn't improved. "Something needs to be done to pull it all together," O'Bryon testified at a recent congressional hearing. He recommended the creation of a science board within the agency to make a strategic assessment of security technology.

FAA Administrator Jane Garvey said the agency regularly consults with outside experts on the latest security technology. In a speech last month to the National Press Club, Garvey said the FAA wants to identify five to 10 promising technologies and quickly get them into airports.

"There are some wonderful technologies out there," she said, citing a device that scans the iris of the eye and could be used to identify airport and airline workers. "The real challenge now is to get into production, get it moving as quickly as we can."

A senior FAA official involved with technology said: "We are forward-looking. We have some of the best minds in the country thinking about this."

Since 1997, the government has spent more than $258 million on aviation security research and development, and close to $500 million to purchase security equipment. Spending could soar as the agency seeks to thwart terrorism, but Lanza warned that new proposals will not necessarily produce better security.

Optimism about technology is an American trait. But achieving seamless airport security through technological superiority turns out to be complicated.

Take bag scanning, for example. When doctors use X-rays to look for broken bones or CT studies to diagnose a tumor, they already know what intact bones and healthy tissue look like. But an airport screener using similar machines to try to find a gun, bomb or knife in a bag doesn't have the same advantage. That's because every packed bag looks different on the inside. Explosives can resemble harmless household items. Knives and guns can be artfully packed so they don't present an easily recognizable outline.

As for metal detectors, Dennison, the company executive, said he has been trying for years to persuade the FAA to reform its dated standards, but he said officials appeared to be too busy dealing with explosives detection to listen.

FAA spokeswoman Rebecca Trexler said the FAA's standards for metal detectors represent a minimum threshold.

Another FAA official said security agents carrying small knives have begun testing metal detectors at airports around the country. "If the screening checkpoints aren't finding them, we are shutting them down," the official said.

One example of an FAA effort that fell short adorns the lobby of an office building near Atlantic City.

The "ECOS 3" blast-resistant luggage container is on display at Galaxy Scientific, the company that manufactures it. In 1998, after extensive testing, the FAA concluded that it "has met all criteria" for protecting a jumbo jet from the kind of explosion that brought down Pan Am 103. But U.S. carriers have shunned it.

Galaxy President Jimmy Yoh said an aviation security plan drafted by the FAA about 1990 called for widespread use of the containers. They were to be the last line of defense, after better screening machines and improved training for screeners. But, Yoh said: "A majority of the funding went into screening machinery."

The hardened containers cost about $25,000 apiece, or five times more than standard containers. Airlines don't want to pay more and the FAA has not ordered them to.

By comparison, the FAA has invested heavily in machinery to scan checked bags for bombs.

The $1-million machines rely on CT technology similar to that used by hospitals to detect tumors in human tissue. The government has paid to purchase and install 142 machines at 47 major airports.

Although the technology is effective in detecting explosives, airline officials say the devices are underused due to a high rate of false alarms. These occur because common household materials can have the same density as the explosives the system is trying to find.

According to the manufacturers, about 20% of scanned bags result in an alert that requires a closer look by a human operator. This usually takes less than a minute to resolve, but nonetheless it has led to many complaints. "The false-alarm rate is so high, that [operators] get . . . numb, I think, to the problem of a real [bomb]," O'Bryon, the defense official, told Congress last month.

One solution would be to limit the time operators run the machines, said the senior FAA official. "If we had technology that sniffed out just bombs and nothing else, it would be wonderful," said the official. "We are trying as best we can."
latimes.com



To: Wolff who wrote (482)1/7/2002 2:37:44 AM
From: Wolff  Respond to of 558
 
Here's the logical competitor to scanning systems, these are already tested and ready to go. Arguably since anything within the cargo of the plane would require a device to trigger it, the current scanners used should be able to do a very decent job finding the bombs given they are actually used.

bombdetection.com

Secure Luggage Container

Currently, this container is available for wide-body aircrafts, however, a container for narrow-body aircrafts are also under development.

Blast Resistant
The Secure Luggage Container is a hardened unit load device (HULD) created to contain the harmful effects of a blast on an airplane. The Secure Luggage Container is able to protect the surrounding aircraft structure from all but cosmetic damage during a blast. It is the first container to meet the Federal Aviation Administration's blast resistance specification.

Luggage and Cargo Container
In addition to blast resistance, the containers meet all current LD-3 specifications. The containers are made of a rugged design to minimize operational damage and make them suitable for daily use. Internal cargo tie downs are available with the containers. Base can be provided as "fork lift ready". Containers can also be custom designed for a particular application, if necessary.

Minimal Impact on Airline Operations
Because of the modular design, components are field replaceable with standard hand tools. Containers are offered as side- or end-door models, which results in minimal impact on the loading and unloading operations. It can be opened or closed in under 10 seconds. Please view our video clips of the explosives tests performed on standard luggage containers vs. the secure luggage container. The clips are as follows:

Blast with a standard LD-3 luggage container ( with a small charge)
LD-3 Section - MPG 387k
bombdetection.com

Blast with a standard LD-3 luggage container in a pressurized airplane (with a small charge)
LD-3 Pressurized - MPG 637k
bombdetection.com

Blast with the Secure luggage container with a full charge.
ECOS Section - MPG 475k bombdetection.com



To: Wolff who wrote (482)1/7/2002 2:44:42 AM
From: Wolff  Read Replies (1) | Respond to of 558
 
The Jaycor Hardened Unit Load Device (HULD) is a high-strength, unibody container for widebody aircraft to confine the blast and suppress the fires caused by internal explosives. Prototype testing has demonstrated that the HULD can contain explosives significantly above the threshold of current detection technology. The device not only conforms to the IATA specifications for these containers, but also promises to provide greater durability due to its extraordinary strength. Combined with existing detection technology, comprehensive protection for airline passengers can be provided. This technology is ready to be put into service to gain operational and durability experience and to enhance passenger safety.

Aviation Security
Commercial aircraft represent vulnerable and attractive targets for terrorist bombing. This unfortunate reality has been dramatized by the downing of a number of commercial aircraft with the loss of all onboard. Faced with this threat, the Federal Aviation Administration (FAA) has invested in the development of various technologies to detect explosive materials and to mitigate the effect of an explosion should detection fail. As indicated in Figure 1, the optimal solution to the problem of aircraft bombing vulnerability involves a balance of structural hardening and detection. As the quantity of explosives to be detected diminishes, the cost of detection becomes unacceptable. Similarly, to harden against a large quantity of explosives is also economically unfeasible. A balance between the two approaches can provide a realistic solution that enhances the level of safety afforded to the traveling public, while minimizing the total security-related costs. The structural hardening of aircraft cargo containers, known as Unit Load Devices (ULDs), represents a practical means of achieving this balance.

Toward this end, the FAA contracted with Jaycor to determine the blast capacity of existing ULDs and evaluate various countermeasures to improve their resistance. These evaluations were performed using analytic models which embodied the essential characteristics of the transient blast loading from the explosive, the response of the ULD to this dynamic loading, and the failure models of the ULD. The evaluations and prototype testing indicated that the resistance of existing containers was minimal.

Figures 2 and 3 below compare the effects of internal explosions form bombs detonated inside ULDs. Figure 2 shows Jaycor's HULD after 2 explosions. Figure 3 shows a ULD, representative of the type used in widebody aircraft, after a small bomb was detonated in one of the suitcases. This bomb was actually below the limit of detection equipment currently in service. The externally propagated blast and fragmentation would have damaged the aircraft. Further, a menacing fire followed this blast, as in all our tests in which the explosion vented from the container.

Figure 2. Jaycor's HULD intact and functioning following two internal explosions from bombs above the current detection threshold.


(avi 245kb)

Figure 3. Destruction of typical aluminum ULD caused by an internal explosion from a bomb below the current detection threshold.


(avi 273kb)


Hardening Strategies
Several ULD hardening strategies had been put forward. One strategy proposed wrapping existing ULDs with high-strength materials. This approach is operationally unacceptable to ground crews. Another proposal was to rapidly vent the aircraft. This is not only structurally unacceptable to the airframe manufacturers, but might lead to catastrophic failure of the plane by itself. Many proponents suggested replacing the existing aluminum sides with high-strength materials, but since the panel joints are the weak link, this approach provides marginal protection at a considerable weight penalty. A strategy that has been highly publicized by Royal Ordnance is to allow "controlled" venting of the explosion gasses from the ULD, while maintaining partial structural integrity by an external wrapping. Tests with ULDs have shown that allowing leakage of air following the explosion results in intense fires that threaten the aircraft as much as structural damage.

Only the concept of full blast containment was found to protect against all hazards and it was the only concept the FAA had confidence to fund for development.

The Jaycor HULD
Jaycor considered a host of technologies to achieve total containment and concluded that a unibody design fabricated from lightweight, high-strength, composite material was the most promising. Using computer simulations of the blast process and the structural response, an innovative design for a Hardened ULD (HULD) was developed. The key to the design is the integrated way in which every component of the HULD works together to maintain structural integrity while sealing the container from air flow during the explosion.

The nature of these innovations is such that Jaycor applied for and was awarded basic patents covering the design. These patents are sweeping in nature, not limited to specific container geometries, to specific composite materials, or to specific manufacturing processes. Patent protection is being extended internationally and to additional concepts that provide security to other than widebody aircraft.

Performance
With continued support from the FAA, Jaycor designed and fabricated five prototype HULDs to prove the feasibility and practicality of this countermeasure. These prototypes were made using SPECTRA fibers because of their superior strength-to-weight ratio. These prototypes were fabricated using wet hand lay-up, resin transfer molding, and preimpregnated processes. In Figure 2, the strongest of these containers is shown after confining the blast and suppressing the fire from two explosive tests. The quantity of explosive used in these tests was significantly above the threshold of current detection technology.

Not only does the HULD conform to the specifications required of this class of containers, but the weight of the latest prototype is comparable to that of the population of existing ULDs. The HULD also provides additional benefits over conventional ULDs with a larger door for loading and unloading and greater durability against wear and tear in service. In fact, the sides could not be breached by driving the tines of a forklift into the HULD at full speed.

Introduction Into Service
Now that the blast performance of the HULD has been demonstrated, the prototypes will be placed in service under FAA sponsorship so that refinements based on operations can be made and acceptance by the airlines can be developed. Jaycor has continued to make innovative changes to the design, beyond those in the FAA-sponsored models, that will be incorporated into these prototypes. The HULD is a carefully integrated design in which all of the elements (panel construction, door engagements, material selection) work together to give high strength-to-weight ratio. Evaluation of manufacturing and operational changes arising from this prototype evaluation will be made with analytical and test procedures to ensure that the performance of the HULD is not compromised. Jaycor has established a network of existing and potential fabricators that will be most effectively used.

Prototype testing will establish the practical aspects of blast-proof containers so they can be regulated, produced, and supplied for the protection of airline passengers.

jaycor.com



To: Wolff who wrote (482)1/13/2002 2:54:46 AM
From: Sir Auric Goldfinger  Read Replies (6) | Respond to of 558
 
"---seems what is old is new again--- " yes indeedy, the fish have no memories. It is like they say to themselves: "Oh, I've got cash, think I'll go to the online casino and get my ass kicked (again)."