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Gold/Mining/Energy : Gasification Technologies -- Ignore unavailable to you. Want to Upgrade?


To: Dennis Roth who wrote (747)2/14/2007 8:32:25 AM
From: Dennis Roth  Respond to of 1740
 
Move over Sasol?
Presenter: Lindsay Williams Guest(s): Prof David Glasser
transcripts.businessday.co.za

A programme at the University of the Witwatersrand (Wits) funded by the Chinese plans to build a pilot coal-to-liquids (CTL) plant in China that's more efficient and less costly than current technology. With Prof David Glasser from Wits

LINDSAY WILLIAMS: David, what we're saying here is that the technology is already in place but what you've done is made it more accessible and affordable?

PROF DAVID GLASSER: Yes, at the Wits Centre of Materials and Process Engineering (Comps) we have developed a new way of putting the process together which we believe will be much more efficient, will reduce carbon dioxide pollution, and because it's capital cost will be less.

LINDSAY WILLIAMS: Most people following the press over the last six months have started to get particularly concerned about carbon dioxide emissions and global warming so this is particularly interesting. Going back a step if we can the Fischer-Tropsch technology that's used to produce synthetic fuel invented by German scientists in the 1920s - is it true to say that on a corporate level Sasol is at the forefront of this technology?

PROF DAVID GLASSER: Absolutely. Sasol have been doing good work for many years on this technology.

LINDSAY WILLIAMS: Are you working closely with them? Are you going to introduce it to them? Where do you stand at Wits?

PROF DAVID GLASSER: We aren't working with Sasol at all. This is a different venture. We have been working in the whole Fischer-Tropsch area for the last 15 years, and we've also been developing fundamental methods for analysing processes - and by applying these new fundamental methods to the processes we are in a better position to be able to look at how to reduce the carbon dioxide emissions of plants. It's not that we are doing anything different for each piece of equipment, it's the way we put the equipment together that;s increasing efficiency.

LINDSAY WILLIAMS: Of course the big corporates will be very interested in the findings of your work, and indeed this pilot project - are they knocking on your door?

PROF DAVID GLASSER: No, each of the big companies - the Sasols, the Shells, the ExxonMobils - have developed their own technology, and they are keen to sell and set up their own technology worldwide having spent large sums of money developing it. They're not keen to look at alternatives where they won't necessarily be the leader.

LINDSAY WILLIAMS: So the pilot project as we've said is going to be set up in a certain province of China at a cost of R75million - when are you going to get conclusive results?

PROF DAVID GLASSER: We've already been working on this for about two years - we've done an initial feasibility study, and we've done a basic design. That's all been done in South Africa. Now the detailed design has been passed over to a Chinese design company in Shanghai with a projected date of commissioning of the plant towards the end of this year, and hopefully with significant results by the middle of 2008.

LINDSAY WILLIAMS: What does this mean for the world's energy industry?

PROF DAVID GLASSER: The technology that's used for Fischer-Tropsch at the moment by all the big companies is essentially work that was done by the Germans and hasn't changed significantly over the last fifty years. With the new tools we've been able to bring to the process we believe that we can produce a process that's both cheaper and produces less carbon dioxide, and I think from a global warming point of view that's a big plus.

web.wits.ac.za

===========================

Wits group develops new fuel technology
Mathabo le Roux
Trade and Industry Correspondent
Posted to the web on: 14 February 2007
businessday.co.za

IN A groundbreaking project at the University of the Witwatersrand, a team of researchers has refined the Fischer-Tropsch technology, for the production of alternative fuels from coal, into a technique that is punted as more economical than the technology in commercial use.

The technology is also simpler, making it more “appropriate” for roll-out in Africa, David Glasser, one of the scientists heading the project, said.

The project, led by Glasser and Dianne Hildebrandt of Wits’s Centre of Material and Process Synthesis (COMPS), was commissioned and funded by a Chinese company.

With oil prices having more than trebled since 2002, and reaching highs of $76 a barrel, the race for alternative energy sources is on.

SA is at the forefront of producing alternative fuels from coal and gas. Sasol leads the way through the deployment of Fischer-Tropsch technology, used to turn gas to liquid fuel on a commercial scale.

But the technology is expensive and dirty. COMPS’s technology, developed over 15 years, could significantly reduce the cost of setting up such plants and could also reduce operating costs, as less feedstock would be required.

Equally pertinent, however, is that the technology is more environmentally friendly, effecting a significant reduction in carbon dioxide emissions, the main cause of global warming.

Because of its reliance on coal-fired power stations, SA is one of the world’s biggest contributors to carbon emission.

COMPS’s technology will not be tested in SA, however, but in China, with a Chinese company, Golden Nest Technology Group, having put up R75m in funding for the project.

The pilot project to prove the technology will commence within eight months in China’s Shaanxi province.

If successful, the project would be rolled out commercially, with Chinese government backing, and could be operational by 2014, project manager David Milne said.

The potential cost reduction has yet to be quantified. But the COMPS technology could reduce emissions to 6,5 tons of carbon dioxide per ton of fuel produced, from the current level of 7,5 tons.

Moreover, in a pioneering development, the COMPS research team is looking at combining gas-to-liquids (GTL) and coal-to-liquids (CTL) technology, which would potentially cut emissions further.

Hildebrandt said combining CTL and GTL had not been done before, but the team was confident that it should work. Adding 20% of natural gas to the CTL process could reduce carbon emissions another 30%.

Glasser was critical of the development of GTL plants, saying limited gas reserves could be more efficiently used in combination with coal, stretching the life of reserves. “It would be more sensible to pipe gas to coal reserves,” he said.

While few countries have both gas and coal reserves, SA is well positioned because of abundant coal and access to Mozambican gas.



To: Dennis Roth who wrote (747)2/15/2007 11:12:14 PM
From: Tony Starks  Read Replies (1) | Respond to of 1740
 
A short interview w/ Prof. David Glasser of the University of the Witwatersrand, from the IV RTK board

A programme at the University of the Witwatersrand (Wits) funded by the Chinese plans to build a pilot coal-to-liquids (CTL) plant in China that’s more efficient and less costly than current technology. With Prof David Glasser from Wits

LINDSAY WILLIAMS: David, what we’re saying here is that the technology is already in place but what you’ve done is made it more accessible and affordable?

PROF DAVID GLASSER: Yes, at the Wits Centre of Materials and Process Engineering (Comps) we have developed a new way of putting the process together which we believe will be much more efficient, will reduce carbon dioxide pollution, and because it’s a simpler plant it will actually cost less to build - the capital cost will be less.

LINDSAY WILLIAMS: Most people following the press over the last six months have started to get particularly concerned about carbon dioxide emissions and global warming so this is particularly interesting. Going back a step if we can the Fischer-Tropsch technology that’s used to produce synthetic fuel invented by German scientists in the 1920s - is it true to say that on a corporate level Sasol is at the forefront of this technology?

PROF DAVID GLASSER: Absolutely. Sasol have been doing good work for many years on this technology.

LINDSAY WILLIAMS: Are you working closely with them? Are you going to introduce it to them? Where do you stand at Wits?

PROF DAVID GLASSER: We aren’t working with Sasol at all. This is a different venture. We have been working in the whole Fischer-Tropsch area for the last 15 years, and we’ve also been developing fundamental methods for analysing processes - and by applying these new fundamental methods to the processes we are in a better position to be able to look at how to reduce the carbon dioxide emissions of plants. It’s not that we are doing anything different for each piece of equipment, it’s the way we put the equipment together that’s increasing efficiency.

LINDSAY WILLIAMS: Of course the big corporates will be very interested in the findings of your work, and indeed this pilot project - are they knocking on your door?

PROF DAVID GLASSER: No, each of the big companies - the Sasols, the Shells, the ExxonMobils - have developed their own technology, and they are keen to sell and set up their own technology worldwide having spent large sums of money developing it. They’re not keen to look at alternatives where they won’t necessarily be the leader.

LINDSAY WILLIAMS: So the pilot project as we’ve said is going to be set up in a certain province of China at a cost of R75million - when are you going to get conclusive results?

PROF DAVID GLASSER: We’ve already been working on this for about two years - we’ve done an initial feasibility study, and we’ve done a basic design. That’s all been done in South Africa. Now the detailed design has been passed over to a Chinese design company in Shanghai with a projected date of commissioning of the plant towards the end of this year, and hopefully with significant results by the middle of 2008.

LINDSAY WILLIAMS: What does this mean for the world’s energy industry?

PROF DAVID GLASSER: The technology that’s used for Fischer-Tropsch at the moment by all the big companies is essentially work that was done by the Germans and hasn’t changed significantly over the last fifty years. With the new tools we’ve been able to bring to the process we believe that we can produce a process that’s both cheaper and produces less carbon dioxide, and I think from a global warming point of view that’s a big plus.



To: Dennis Roth who wrote (747)2/26/2007 5:37:26 AM
From: Dennis Roth  Respond to of 1740
 
SA coal-to-liquid project in China

26 February 2007
A team or researchers from the University of the Witwatersrand's Centre of Material and Process Synthesis (COMPS) is piloting a cheaper, cleaner coal-to-liquid fuel process in China.

more at - southafrica.info



To: Dennis Roth who wrote (747)3/14/2008 7:02:33 AM
From: Dennis Roth  Respond to of 1740
 
Chinese pilot plant for coal-to-liquid facility to start up this March
miningweekly.co.za



THE COMPLETED PILOT PROJECT IN BAOJI Technology derived from this project will mean a CTL process that is cheaper, cleaner, more efficient and uses less water

Published: 14 Mar 08 - 0:00

The severe winter weather conditions in China have delayed the start-up of a pilot plant using a Fischer-Trospch (FT) technology developed at the University of the Witwatersrand’s Centre of Material and Process Synthesis (Comps) to convert coal to liquid fuels using a process usually referred to as coal-to-liquid (CTL). The Golden Nest International group is funding the project at a cost of about R75-million.

This South African developed technology can be applied in CTL processes at a reduced capital cost, decreased carbon dioxide (CO2) emissions, as well as reduced operating costs, simplicity of operation and ease of scalability when building a larger facility with an increased output.

The technology is the result of the application of the process synthesis and optimisation methods developed at Comps and its collaborations with other world leaders in the field. The methods were used to identify and reduce, systemically, or eliminate inefficiencies inherent in a conventional process flow sheet design.

Since the invention of the original process by the German researchers Franz Fischer and Hans Tropsch, working at the Kaiser Wilhelm Institute in the 1920s, many refinements and adjustments have been made, and the term ‘Fischer-Tropsch’ now applies to a wide variety of similar processes for which the basis remains the same. On a commercial level, other CTL producers like petrochemicals giants Sasol and Shell use the technology for their CTL fuels.

The technology being used by Comps is not based on any other commercial technology nor does it infringe any other party’s intellectual property rights. It represents a significant opportunity for the production of liquid fuels with a reduction in the associated CO2 emissions.

The group has developed the field of process synthesis to permit the rapid determination of optimal process pathway and design. To obtain and evaluate these solutions, it has developed a range of new techniques, including fundamental analysis, experimental measurements, modelling and optimisation tools.

The difference of the Comps design is that it is a one-pass process. The elimination of the recycle stream improves not only the operability of the process but also the requirement for equipment essential for the operation of the recycle-based system.

These items of equipment include upstream air separation for gasification, reformers for the recycle of methane from the tail gas and the requirement for complex and expensive gas separation for the recycle process. Removal of this equipment and its associated operating costs have a significant impact on the profit- ability of the process.

Conventional commercial FT technologies make use of a pure oxygen feed with a large process recycle. This requires the inclusion of capital-intensive items of equipment. This affects not only the capital and operating costs of the process, but also increases the CO2 emissions of the process. The elimination of this equipment permits a significant cost saving as well as a reduction in the CO2 emissions by as much as 20% a ton of liquid fuels produced.

The technology is a combination of a fixed-bed catalytic system and an interconnection of the process units. This offers significant benefits to the process at a minimum of technology risk as the major equipment items all incorporate demonstrated and proven technologies.

The Comps design is less capital intensive, it is based on proven technology and implementation strategies and is simpler to start up and operate than other commercial technologies. In addition to these benefits, the proposed process design offers reduced water consumption and CO2 emissions when compared with other commercial technologies.

Once demonstrated at the pilot plant, the scale-up of the reactor system to the desired commercial scale will be relatively simple and of a shorter timeframe. Initial results from the pilot project are expected in the third quarter of this year.

The pilot FT facility has been constructed on the site of the BaoDan ammonia plant on the outskirts of the city of Baoji, in the Shaanxi province of the People’s Republic of China. The city of Baoji has a population of about one-million and is a two-hour drive to the west of the provincial capital of Xi’an.

The basic engineering for the Baoji plant was done by engineering contractor KBR, in Johannesburg, with the detailed engineering being undertaken by the Shanghai Chemical Industry Design Institute. Construction of the Baoji plant was completed at the end of 2007 and start-up is planned for this March, once the severe winter conditions have abated. The facility contains five reactors, each 14 m tall by 0,5 m in diameter.

The FT facility uses a feed stream of carbon monoxide and hydrogen (syngas) taken from the BaoDan ammonia plant. This syngas is then purified in a gas clean-up process, where the sulphur content is reduced to less than 40 parts per billion (ppb). The purified gas stream is then supplied to the bank of five high-pressure reactors.

There is a coal reserve of some ten-billion tons at Baoji. A coal mine is being developed at a cost of eight-billion RMB over the next five years. The coal production would reach 15-million tons a year. It is a provincial government requirement that beneficiation of coal has to be done in the province where it was mined.

Part of this yearly output would be used to develop a chemicals park, with the possible inclusion of a minimum 480 000 t/y FT plant using Golden Nest’s technology. Local laboratory workers will be trained in the procedures required for the project.

The Comps team is headed up by Professor David Glasser, Professor Diane Hildebrandt, process manager for the Golden Nest project Dr Brendon Hausberger and Comps project manager David Milne. A team of graduate chemical engineers, most of whom hold PhDs in chemical engineering, supports them.

They have all had to learn some Mandarin and immerse themselves in the Chinese culture in which they find themselves for long periods.

Comps is in discussions with major mining institutions in South Africa to bring the technology to South Africa. It would mean a cheaper, cleaner and more efficient process that uses less water.
Edited by: Esmarie Swanepoel