To: Maxwell who wrote (11564 ) 12/15/1997 8:35:00 PM From: James Word Respond to of 25960
Maxwell, Tulvio RE: Critical/Non-critical The definition of what constitutes a critical layer is dependent on the device being manufactured. The devices that my company works on have about 8 critical layers and maybe 10 to 12 non-critical. Overlay requirements in addition to linewidth determine the cut-off point. My company, as well as many others, buy tools specifically for handling non-critical layers, those with >0.8um CDs and >0.2um overlay tolerance. Most stepper manufacturers make a tool that is specifically designed for non-crits. Usually these tools can print 2 to 4 stepper fields in 1 shot, thus dramatically increasing throughput. BTW, I was the one who predicted decades of life for DUV. Here's why. Right now the definition for critical layer may be anything >0.8um linewidth. That is ~ 3X larger than current leading edge critical dimensions (CDs). What happens when leading edge CDs are <0.1um? Obviously 248nm DUV will not print those dimensions. But it will probably still be capable of printing the non-critical dimensions which will probably be anything >0.3um linewidths. Right now, Ultratech stepper is the leader in non-critical tools. Their leading edge tool is an i-line 2:1 stepper I believe. Who knows, maybe in 5-10 years their leading edge tool will have to be a 248nm DUV stepper or scanner, something that we consider state of the art by todays standards "The reason that the industry still using mix-match stuff is that they have to utilize the tools they already paid for. It only make sense." We do this too, utilizing our old g-line systems for extremely non-critical. They have a resolution of ~0.6um but the overlay is no better than 0.3um. Not too good. When we build a new fab, we will no longer buy g-line, but will buy some non-crit i-line tools. "In short term buying i-line along with .25um steppers is the best model. In longer term like 2-3 years down the road, buying all .25um excimer steppers is the best choice since these tools will be alive and well in the future. " It depends. Critical level i-line tools are ~$4mil. Non-critical i-line tools can be had for <$3mil. The cost advantage is even greater than 3:4 since the productivity of the non-critical tools is much greater than the critical tools. Remember, new fabs are being built all the time. They are going to be filled with NEW equipment, and many companies utilize the mix and match approach. This may be bad for Cymer short term since nobody is going to build an ALL DUV fab. But long term it is a good thing for them since DUV will probably still be used during the "X-Ray" (or whatever) generation in a mix and match capacity to reduce cost. James Word