New low cost high-resolution flat panel display technology. If it is priced right, this technology would be great for portable DVD players and digital TVs.........................
techweb.cmp.com
Posted: 3:00 p.m. EST, 2/25/98
Startup preps 'FED-like' integrated display technology
By David Lieberman
ROCHESTER, N.Y. -- Advanced Vision Technologies Inc., a four-year-old startup, has emerged with a new display technology that it claims will beat the competition in image quality while vastly simplifying manufacturing.
Described by Scott Arrington, chief executive officer, as an "integrated FED-like" technology, it can be constructed in relatively low-tech semiconductor fabs and "eliminates the complex alignment, assembly and sealing processes of competitive displays, making it inexpensive to manufacture and easy to control product quality," he said. Manufacturing cost, he said, "is anticipated to be significantly less than competitive displays."
While conventional FEDs fashion their emitters on one substrate, their phosphors on another and then assemble the two, the AVT display uses a "monolithic" structure that forms all the components of the display as sequential thin-film layers on a single substrate. What's more, each pixel is individually encapsulated, even including its own gettering material.
"We lay down the phosphor, then the spacers, emitters and controls," Arrington explained, "and then we drill through-actually, trench out-holes down to the phosphor to form the pixels." The pixels can be of any size, he said, depending on the size of the "drill," and the displays are capable of resolutions from 50 pixels/inch all the way up to 6,000 pixels/inch, constructed at a semiconductor fab that's capable of handling a 1- to 2-micron feature size.
Once the display pixels are formed, each pixel is then "plugged, evacuated, gettered and encapsulated," said Arrington, "sort of like a bubble pack. Because each pixel is encapsulated, we don't need a separate assembly process, alignment, sealing and all that. Because of the proximity of the emitter to the phosphor, we may not even need a vacuum," he noted, "but we haven't done enough testing to make sure."
The straightforward thin-film construction of the display results in a "very simple and robust structure," Arrington said. It requires about one-quarter as many layers as a DRAM, he explained, or "just a couple more layers than just the TFT [thin-film transistor] of an [active-matrix] LCD." The company, established by "old timers from the semiconductor industry," has built displays on both glass and silicon substrates, but ceramic substrates could also be used.
The resulting displays will be "thinner and brighter than traditional displays on the market today," Arrington claimed, "with wider viewing angles, insensitivity to temperature and decreased power consumption." But the "most distinguishing characteristic" of the technology comes from its very high-resolution capabilities, he said, yielding "the ability to create digital images that appear lifelike."
AVT has 23 patents on its technology issued or applied for, many covering its proprietary low-voltage, thin-film phosphor, which Arrington declined to describe in much detail. "It's a new material we've discovered; there's been nothing like this found before," he claimed, adding only that it does not contain sulfur, has no light-trapping properties and has shown no aging characteristics. The thin-film phosphors used in electroluminescent displays, he said, are much more complex and require substantially more power.
Privately funded, the company has been using the fab at the microelectronics center of the Rochester Institute of Technology for its development work. With the basic development of its technology completed, AVT is now looking for strategic partners to help commercialize its displays. |