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To: John Mansfield who wrote (12955)3/20/1998 5:18:00 PM
From: C.K. Houston  Read Replies (2) | Respond to of 31646
 
John,

Thanks for the Unilever updates. Newbies may not be aware that after TAVA completed an assessment of manufacturing facilities for Unilever Food N.A. in November - Unilvever worldwide TRIPLED their Y2K budget from about $185 million to about $1/2 billion. Attributed much of increase to embedded systems problems.

Cheryl



To: John Mansfield who wrote (12955)3/21/1998 2:54:00 AM
From: John Mansfield  Respond to of 31646
 
'...trying to get examples of embedded systems failure

Fellow newsgroup readers:

I have been trying to get examples of embedded systems failure so that I
can explain to manufacturing companies the implications of what can go
wrong. I'm finding examples are very few which is possibly understandable
as we haven't got to the critical dates as yet. But, I would have thought
we would have examples by now due to:
a) The current testing effort that is apparently underway by a large number
of companies
b) Failures caused by dates incorrectly set by chip manufacturers and
subsequently used in systems where dates are not used and therefore the
chip date not reset.
c) Manufacturers of chips with known problems coming forward with this
information.

The ONLY examples I have found after a thorough search of the Internet &
newsgroups, are these three:

(1) The failure of the aluminum smelter at Tiwai Point, New Zealand due to
the non-recognition of 1996 as a leap year - as far as I've managed to
determine this is just your usual common-garden programmer software error -
NOT an embedded chip failure.

(2) The following example is posted at
techstocks.com and reads:
<START> During a routine shutdown of a 500 MW power plant in England, a
date roll-over test was conducted on the control system. 20 seconds after
the date was changed, the plant shut down. The shutdown cause was traced to
a "smart" flue stack temperature sensor. The sensor was programmed to
integrate and average temperature over a specific time period to minimize
fluctuation of the output temperature. The program in the firmware on the
chip utilized a real-time clock that depended on the actual date to
calculate the time differential. Conclusion, there are no programming
standards in place that dictate how a programmer obtains time intervals.
The result is a great deal of uncertainty as to how each program is written
and how time related calculations have been implemented.<END>

Note that the power plant is not named and the date of the incident not
recorded. Why the secrecy? Doesn't it inspire customer confidence in the
power plant if they know that such a thorough test was done and that this
problem has been found? Did this incident really happen or is it being used
as an example to fire up others into action?

(3) An example which gives DOES give the name of the person finding the
problem is available at: auto2000.ndirect.co.uk and
is possibly the only useful example I've found so far. This relates to the
process control chip checking what the latest version of the software
should be before loading it. The chip had been set to three years previous
(either at the time of manufacture or it had subsequently become
corrupted). Problems occurred when the chip decided that the earlier
program changes were current rather than the latest.

I am not doubting that we may have an embedded chip problem but I am
curious as to why we need so much secrecy regarding any known problems - if
they exist!. Can anyone offer any suggestions why this should be so? Or
better still, are you able to give examples WITH persons, companies, places
and/or date information included? Can anyone give me the manufacturer/model
of ANY equipment that has this problem?

As I am a software programmer with no experience of chip software I am in
the dark regarding this subject. I would like to increase my customers
awareness re embedded chips, not to get more work - I have enough Y2K work
available, but to get them to look at this aspect of the Y2K problem. I can
do this if I have tangible examples available.

-Jocelyn

_____

From: Financial Solutions Ltd
To: year2000-discuss@year2000.com
Subject: Embedded Chips: Why the secrecy?
Date: Wed, 18 Mar 1998 13:12:19 +-1200



To: John Mansfield who wrote (12955)3/21/1998 2:56:00 AM
From: John Mansfield  Respond to of 31646
 
'...all suppliers to sign a "letter of acknowledgement"

>
> As an industry update, the automotives will be requiring in June 1999 for
> all suppliers to sign a "letter of acknowledgement" that the supplier's
> products and services, plus the systems and resources to deliver same, will
> be Y2k ready.
>
> The attorneys involved ran away from the word "warranty" like a bad cold.
> Warranty could potentially imply liability, something that is handled in the
> product and service agreements betweent each OEM and supplier. Ergo, the
> automotives have somewhat eliminated the threat of flow-down litigation on
> an industry level.
>
> May we live in interesting times. Regards, Bill.
_____________

> From: "Bill Newman"
> To: <year2000-discuss@year2000.com>
> Subject: Re: NEW warranty thread - Automotive Supplier Update
> Date: Tue, 17 Mar 1998 17:43:28 -0500