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To: Jim McMannis who wrote (52885)4/14/1998 12:20:00 PM
From: Paul Engel  Respond to of 186894
 
Jim - Re: "What precious/base metals do they use in chip manufacturing?"

In wafer fabrication, Silicon and Polysilicon (not a metal), Aluminum (with small amounts of copper and/or silicon) Tungsten, and Titanium are the "main metals" used.

For the C4 process, Chromium, Copper, lead, tin, antimony (depending upon whose C4 process) are used with perhaps a small amount of gold.

In assembly, aluminum and gold wire (non C-4) are used for wire bonding and small amounts of gold are used on substrates.

Substrates themselves use different metals depending upon the substrate. For example, a multi-layered ceramic (Al2O3) PGA package will use alloy 42 pins/leads (Iron-nickel) with nickel plating and a final layer of gold - about 40 to 60 micro inches thick. Internally, the interconnections are usually tungsten thick films, with a small amount of gold on the finger tips for bonding.

Cheaper substrates - plastic PGA - use FR 4 or BT-Epoxy with copper plated traces and gold flash over the copper for interconnect.

Paul