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Intel Addresses Build-to-Order Movement (04/24/98; 6:39 p.m. ET) By Ismini Scouras and Diane Trommer, Electronic Buyers' News
Intel, finally acknowledging a dramatic shift in PC manufacturing and inventory management, is changing the way it does business with customers.
The company said earlier this week it is testing a system that will enable it to communicate with customers in real time, through a new electronic procurement system.
"Inventory is a life-or-death issue," said Sean Maloney, Intel's vice president of sales and marketing, speaking to financial analysts. When original equipment manufacturers (OEMs) carry too much inventory, it prolongs older technology, Maloney said. And when there is too little, they cannot be competitive.
What used to be done by phone and fax, or via Electronic Data Interchange (EDI) for some large customers, will now be done though Intel's new "supply line management initiative," which is currently in a pilot stage with a few major OEMs. The system will enable Intel (company profile) and its customers to access a shared database. Intel will be able to frequently upload its customers' material requirements planning (MRP) into its logistics system, Maloney said.
The company's objective is to do "real-time business management with customers to reduce inventory cycles," as well as to reduce the discrepancy between inventory and demand levels he said.
That Intel is responding to customers' needs, speaks volumes about the shift to the build-to-order (BTO) manufacturing model in the PC industry, which caused a major inventory correction in the past year, analysts said.
The company has been able to do business in a manual process for this long because they were a monopoly, said Roger Kay, an analyst at IDC, Framingham, Mass. "They could do business any way they wanted. If they told customers they had to line up at dawn outside their loading dock, with orders written in crayon on sheets of toilet paper, I am sure their customers would have done it."
And the semiconductor giant, which owns 90 percent of the microprocessor market, has traditionally been exempt from the effects of market changes.
Not anymore. Inventory reductions by customers adopting the BTO model amounted to about $750 million in lost revenue in 1997, Intel said. That is because the BTO model, first adopted by Dell and PC makers that sell products directly to customers, has become universal in the industry.
"Only in the last year have the indirect PC vendors launched programs to minimize their inventory," said Charles Smulders, an analyst at Dataquest, San Jose. "Now [Intel has] been forced to respond to it."
The movement to BTO and channel assembly even has Intel guessing about how much supply customers will need for the future.
Intel's supply line management initiative will help the company get better forecast information, Kay said. "That is the one thing that Dell has enjoyed in its relationships with its customers. This data will help them with their own demand forecasting so they don't end up in a tight spot like they did last quarter."
Distributors have been briefed on Intel's initiative, and plan to play an important role, according to Bob Child, director of materials at EFTC, a contract electronics manufacturer based in Greeley, Colo.
"Any distributor that's holding product that's time-volatile -- they are going to need to invest in systems which allow them to minimize their inventory holding as well. Nobody can afford to hold inventory," Smulders said. "I would suggest that the distributors will have to work more closely with the suppliers in making sure that this is an integrated supply pipeline."
Intel would not provide additional details on the supply line initiative, except to say that it will roll out the program for most customers by the end of the year.
For customers that are not part of Intel's supply line management initiative, the company is setting up a site for electronic commerce over the Internet, recognizing the importance of jumping into a potential $220 billion business by 2000, according to IDC. Customers will be able to place an order, or get information on pricing and availability almost immediately.
In fact, industry sources report Intel will soon begin to update its pricing revisions more frequently. Of late, Intel has cut prices on its microprocessors on a quarterly basis. Those price cuts were made partly in response to OEMs' demand forecasts, and partly to meet general market conditions.
Now, Intel has told its customers it will update prices weekly, according to industry sources. In addition, the company will update those prices based on the demands of each individual segment -- mobile, desktop, or workstation products.
-- Mark Hachman contributed to this story.
Regards
Neil |