Y2k article from...Shell
This is a sample of what I expect to be seen more frequently: assertive communication by companies that are advanced in Y2k remediation compared to competitors.
'In Downstream, as with Shell Expro, asset integrity is likely to be the most difficult and costly area to resolve. The impact can range from refinery process control and safeguarding systems, via pipeline control and terminal operations, through to commercial and retail activities.
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'BEATING THE BUG `THE INFRASTRUCTURAL CHALLENGES AHEAD'
John Mills
Director of Corporate Affairs, Shell UK Limited
The Petroleum Economist, 6th North Sea Conference
21st April, 1998
The subject of this year's conference, 'The Infrastructural Challenges Ahead,' is a timely and important one. At the outset, we should acknowledge that Beating the Millenium Bug is anything but a challenge for the future. I don't need to remind this audience that the Year 2000 and the potential problems which go with it needs to be addressed now.
Today, we know enough about the Millenium Bug to know that like that irritating summer fly, it just won't go away. And squashing this Bug will take more than a rolled up newspaper and a lucky swat.
As companies and individuals, we have all become only too familiar with the Bug problem. We all face the problem of updating computer and control systems which are so essential to our everyday life.
If we get it wrong, we will all be affected. From airports to hospitals, from welfare benefits to banks, from defence systems to international communications, computers and control systems are an integral part of all our lives. The oil and gas industry is no exception.
For Shell UK, beating the Bug is critical to all of our operations from the North Sea to the forecourt. And my remarks this afternoon will reflect that important reality.
Put simply, it is not good enough just to get it right upstream, if we fail to overcome equally important challenges downstream. For example, ensuring marine terminal operations are not affected is critical to both parts of the oil and gas business. I can tell you this - if anyone gets it wrong, no journalist is going to be too bothered about the distinction between upstream and downstream!
So, both sides of the business can learn from each other. We only have one go at getting this right, so its important that experience and expertise in one area of our operations is shared and made widely available to others. And this general point about internal communication and planning can be expanded to include Shell UKs external relations. In our dealings with partners, contractors and customers, we are committed to working with them to ensure that problems are addressed, remedial action agreed, and satisfactory levels of assurance guaranteed.
Like other companies represented here today, at Shell UK we have been working hard since the mid 1990s to prepare our systems for the new millenium. At the outset, we asked ourselves, "what will happen if we adopt a wait and see approach?" As much as we all like flexible deadlines, we quickly realised that the Millenium Bug doesn't give us that luxury!
Detailed planning, the allocation of resources and a clearly defined strategy are all essential. Time is against us, but already, Shell UK has made real and important progress.
We do not claim to have all the answers, but our experience suggests that if we are to "get it right" in the run up to the Year 2000, and and into the next century, significant resources in terms of personnel, finance and management decision-making need to be devoted to meeting the Year 2000 challenge.
Since January 1996, Shell UK has passed a number of important "milestones" in developing a coherent and positive strategy on this issue. We have assembled a specialist team of engineers and analysts. We have identified what needs to be done. And finally, we have begun the intensive task of implementing changes, and of upgrading and replacing systems. We estimate that the total cost to Shell UK will be in the region of œ30-40 million.
We have set ourselves the target of completing the Year 2000 project by the end of this year. That's an ambitious programme, but it has to be. We have deliberately built into our targets a year for testing, and for important contingency planning.
Our goal is achievable. It is to develop and implement plans for all perceived threats, and to achieve assurance levels which reflect in each case the business criticality of that threat. The aim is to reduce the impact of the Year 2000 problem to manageable levels in all areas, a target we are confident can be achieved. We explicitly recognise that we don't have the time and the resources to solve all potential problems. And there is therefore an overriding need to prioritise.
We recognise that our responsibilities lie first and foremost in ensuring that our own systems work as smoothly as possible in the run up to day one of the new Millenium, and indeed, beyond. But our wider responsibilities to our customers, our contractors and our suppliers go beyond that immediate goal. That is why we have produced the Year 2000 Survival Action Guide which is being used by other companies within the Shell Group, as well as outside companies and organisations. If anyone would like a copy of the Guide, you can find a leaflet on the desk outside the conference room. This gives further details and a contact address.
There is an old saying that no man is an island. We cannot insulate ourselves from what's happening outside Shell. We must ensure that critical supply chains are not broken and that the basic infrastructure on which our business depends is not affected. We need to work closely with contractors and small businesses supplying goods to us to ensure that they understand and are addressing the problem. This is an area of crucial importance to us. In upstream, some 700 SMEs provide essential goods and services to Shell Expro. We also need to re-assure our customers and to take steps to guarantee that our business with them is not affected.
These are responsibilities we all share - both inside and outside Shell, both inside and outside the industry. Recently, the Government announced substantially increased funding for Action 2000. We welcome in particular, the emphasis placed on promoting awareness and understanding among SMEs and in encouraging large companies to stimulate greater interest among small businesses in their supply chains.
For our part, we have identified three distinct Year 2000 problem areas:
First, Asset Integrity. Asset integrity affects the physical infrastructure of our operations. This includes control and monitoring systems in offshore platforms, onshore gas fractionation plants, refineries, retail sites and offices.
Second, Business Computing. This covers the effects on electronic business information systems and the data that drives them. It incorporates Information Technology telecommunications and infrastructure.
And Third, Commercial Integrity. This refers to our relationship with third parties such as customers. We cannot afford to ignore the potential effects on our business, if third parties fail to overcome the Year 2000 problem.
Let's now look at each problem area in turn. Specifically, I want to examine how each area impacts on Shell UKs two main businesses, Shell Expro and downstream, Shell UK Oil Products, and how we have set about prioritising our work.
First, Asset Integrity in Shell Expro
Most of our Year 2000 investment, approximately 70%, is going into Asset Integrity and for a very simple reason. The consequences for the company and for the country of a platform failure for example would be great. Deferred production costs alone could run well in excess of œ1million per day. Similarly, if the St. Fergus gas fractionation plant were to fail, a large part of the North Sea would be unable to operate.
So what are we doing to ensure that this doesn't happen? The first task we set ourselves was to identify the potential problem areas in our installations and sites and to categorise them. In particular, hazard analysis techniques have been used to identify those systems which are critical to the business.
A typical offshore platform or onshore gas plant uses 50-100 "embedded systems." These are sets of electronic code used to control equipment which are effectively sealed, and cannot be altered by the users. These systems contain anything up to 10,000 individual microchips. We have found that up to half of these systems are critical in terms of production and the impact of our activities on the environment.
Having identified these critical systems, the next stage has been to agree a comprehensive plan of remedial action. This can involve: chasing vendors for evidence that they will be able to cope with the Year 2000; testing the equipment itself; and developing contingency plans in the event of a system failure.
This action must be agreed, planned and then scheduled with each of at least 60 vendors. It has to be extremely well co-ordinated and planned as no shutdowns are scheduled. And b> the logistics of this exercise are of course considerable. It is not something that can be left to the last minute or even 1999! Above all, the remedial process has emphasised once again the importance of early planning and detailed action to address the Year 2000 problem.
In Downstream, as with Shell Expro, asset integrity is likely to be the most difficult and costly area to resolve. The impact can range from refinery process control and safeguarding systems, via pipeline control and terminal operations, through to commercial and retail activities.
Pipeline control and terminal operations have become a particularly computer intensive operation, relying on computer systems to control pumping and to detect any leaks. At our shipping terminal at Tranmere on the river Mersey for example, which handles 12 million tonnes of crude oil for our nearby Stanlow refinery every year, visitors are often astonished to discover that we only have three full-time staff on duty at any one time.
Similarly, a modern refinery relies heavily on automated control systems. The basic systems are usually supplied by large specialised companies which are actively developing Year 2000 compliant upgrades. However, most control systems have many local user applications added as enhancements. These all have to be checked for hidden date dependency. As in other areas, the devil is in the detail, but its the detail that could catch us out.
Concern for safety is paramount and is driving remedial action in the different business sectors. Each sector is currently investigating its own area of responsibility with a dedicated project manager providing guidance and co-ordination.
In retail, the problem is more the sheer number of sites, approximately 1800, than technical complexity. Areas to be addressed range from point of sale equipment and the wide range of fuel and credit cards they must handle, to the forecourt pump controllers. And we must not forget our SMART loyalty card! I can picture only too well the scenes we would be faced with if irate truckers get their diesel but not their SMART points. They'll be less than impressed.
Second, Business Computing
While this is the most widely understood aspect of Year 2000 problems, business computing has not been the highest profile issue for the upstream oil and gas industries. For Shell Expro, business computing is not a major business exposure issue to the same extent as asset integrity. Nevertheless, Expro is devoting considerable resources, some œ2.5 million, to remedying this problem.
This figure is smaller than original estimates of œ5-10 million for several reasons. First, we are replacing many vulnerable computing systems with an integrated business operations package which is designed to be fully Year 2000 compliant. Second, we have been able to use systems supplied by Shell Central Offices, at a fraction of the cost of developing new Expro systems. And finally, much of the software is of a purely technical nature. This means that we have a low incidence of dates in our data processing compared to the typical retail or financial organisation.
In Downstream, the business computing challenge covers all Mainframe, Midrange and PC based applications in the following areas: finance, marketing, retail, commercial, human resourcing and of course, manufacturing. We estimate that the total cost of remedial work in all these areas will be approximately œ3 million. This figure is not set in stone however. We recognise that a key part of this process involves the discovery of unforeseen problems. It is impossible to predict accurately every remedial step required until applications are actually assessed for Year 2000 compliance.
We know that most of our systems can be corrected by upgrades, but some have already been identified as targets for replacement. Both upgrading and replacement options have important consequences in terms of staff time, the availability of technical expertise and the increasing pressure on outside contract staff.
This is a common challenge faced by us all. As Millenium Bug fever begins to take hold, these specialist contract staff are in heavy demand, costs are rising and there is an increasing scarcity of appropriate skills. We will inevitably have to face the issue of retaining specialist staff. And some smaller companies may face severe problems in achieving compliance if they are unable or unwilling to meet these rising costs. This problem can only get worse as we approach the Millenium.
Last, the problem of Commercial Integrity.
This is perhaps the least discussed aspect of the Millenium Bug problem. In Upstream oil and gas we are particularly vulnerable to third parties' Year 2000 problems because so many of our operations are contracted out.
Mobile drilling, Subsea Engineering, Seismic Operations and Platform Maintenance are all services which we, and many large oil and gas companies, no longer provide internally. As a minimum therefore, we must satisfy ourselves that the contractors providing these services are paying enough attention to the Bug problem. This inevitably requires considerable effort and above all, a co-operative approach. Both operators and contractors must realise that they are in this thing together. No company in this industry can isolate itself from the problem. As an industry, we must be more open about our remedial plans and more willing to discuss the progress and pitfalls of meeting them.
We recognise however, that many of these small and medium sized businesses do not have the financial and technical resources to meet this challenge in isolation. That is why we are committed to collaboration whereever possible. This involves Shell Expro workshops, and the preparation of user friendly manuals and guidance, including a detailed Year 2000 web-site.
Two new and important forums for sharing information have been set up. The Shell upstream group meets regularly to review progress, to share experience and to disseminate information. The 31 company UK Offshore Operators Association (UKOOA) group has an active programme of talks to local chambers of commerce and business groups, and maintains an informative web-site. These networks will help to initiate action among key third parties, promote the sharing of technical information, and work to ensure that different companies resolve to pursue the problem in a consistent manner.
In Downstream, the survival of key suppliers and customers throughout and beyond the year 2000 is of critical importance. Again, initiatives are already in place to encourage companies to tackle this problem seriously. Suppliers are being assessed on their criticality to our business continuity and on the availability of alternative sources of supply. All key suppliers are being asked to provide us with a statement of their approach to Year 2000 compliance.
For many of our customers, the Year 2000 still remains a distant issue. Whilst we are keen to minimise the extra burden on small businesses which Year 2000 compliance implies, we do believe we have a responsibility and, indeed, a vested interest to raise and keep raising this issue with our customers. It's important that potential problems are not ignored or overlooked. We are doing this through a number of marketing initiatives and a programme of one-to-one contacts through the customer's regular marketing contact point. This programme will be intensified during the remainder of 1998.
As we look ahead to the Year 2000, it is difficult at times not to get carried away with all the hype. And we've had an awful lot of it! In recent weeks, newspapers have been full of stories urging us not to fly, not to be ill, and not to expect money from cash machines on New Year's Day, 2000.
In part, industry and the public sector have no-one to blame but themselves for this trend. With little more than eighteen months to go before the new Millenium, too many companies find themselves still at the planning stage. Some have not even advanced this far. How many of us however, could have seriously predicted, even twelve months ago, how much time, planning, and effort would be required to beat the Millenium bug?
Of course no-one is infallible. No single company can claim to have all the answers. But, at Shell UK, we know that we will only remain unscathed if we take the appropriate measures now and that includes raising awareness among suppliers and customers, and helping them to address these issues. Our staff, our suppliers, our customers, and the country are expecting us to get it right. We need to do more, all of us, to ensure that our industry, from the smallest supplier to the biggest producer, meets and beats the Bug. Thank you.
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