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To: Jay Lowe who wrote (1725)5/30/1998 11:40:00 PM
From: Jay Lowe  Read Replies (1) | Respond to of 4142
 
More discussion from GasFAQ ... this time on solubility of MTBE
(bad, bad MTBE) and ethanol (good, good ethanol) ... regulation
... renewability ... suitability of oxygenated (that's us) gas
for existing vehicles (it is) ...

Note that this was written in 1995, I believe, when MTBE (bad, bad)
was being used to replace lead (bad, bad, BAD lead). Nowadays MTBE
has become the evil villian ...

------------------------------------------

5.9 Why are only some gasoline compounds restricted?

The less volatile hydrocarbons in gasoline are not released in significant
quantities during normal use, and the more volatile alkanes are considerably
less toxic than many other chemicals encountered daily. The newer gasoline
additives also have potentially undesirable properties before they are even
combusted. Most hydrocarbons are very insoluble in water, with the lower
aromatics being the most soluble, however the addition of oxygen to
hydrocarbons significantly increases the mutual solubility with water.

Compound in Water Water in Compound
% mass/mass @ C % mass/mass @ C
normal decane 0.0000052 25 0.0072 25
iso-octane 0.00024 25 0.0055 20
normal hexane 0.00125 25 0.0111 20
cyclohexane 0.0055 25 0.010 20
1-hexene 0.00697 25 0.0477 30
toluene 0.0515 25 0.0334 25
benzene 0.1791 25 0.0635 25

methanol complete 25 complete 25
ethanol complete 25 complete 25
MTBE 4.8 20 1.4 20
TAME - 0.6 20

The concentrations and ratios of benzene, toluene, ethyl benzene, and xylenes
( BTEX ) in water are often used to monitor groundwater contamination from
gasoline storage tanks or pipelines. The oxygenates and other new additives
may increase the extent of water and soil pollution by acting as co-solvents
for HCs.

Various government bodies ( EPA, OSHA, NIOSH ) are charged with ensuring
people are not exposed to unacceptable chemical hazards, and maintain
ongoing research into the toxicity of liquid gasoline contact, water and soil
pollution, evaporative emissions, and tailpipe emissions [87]. As toxicity
is found, the quantities in gasoline of the specific chemical ( benzene ),
or family of chemicals ( alkyl leads, aromatics, olefins ) are regulated.

The recent dramatic changes caused by the need to reduce alkyl leads,
halogens, olefins, and aromatics has resulted in whole new families of
compounds ( ethers, alcohols ) being introduced into fuels without prior
detailed toxicity studies being completed. If adverse results appear, these
compounds are also likely to be regulated to protect people and the
environment.

Also, as the chemistry of emissions is unravelled, the chemical precursors
to toxic tailpipe emissions ( such as higher aromatics that produce benzene
emissions ) are also controlled, even if they are not themselves toxic.

5.10 What does "renewable" fuel or oxygenate mean?

The general definition of "renewable" is that the carbon originates from
recent biomass, and thus does not contribute to the increased CO2 emissions.
A truly "long-term" view could claim that fossil fuels are "renewable" on a
100 million year timescale :-). There was a major battle between the
ethanol/ETBE lobby ( agricultural, corn growing ), and the methanol/MTBE
lobby ( oil company, petrochemical ) over an EPA mandate demanding that a
specific percentage of the oxygenates in gasoline are produced from
"renewable" sources [88]. On 28 April 1995 a Federal appeals court
permanently voided the EPA ruling requiring "renewable" oxygenates, thus
fossil-fuel derived oxygenates such as MTBE are acceptable oxygenates [89].

Unfortunately, "renewable" ethanol is not cost competitive when crude oil
is $18/bbl, so a federal subsidy ( $0.54/US Gallon ) and additional state
subsidies ( 11 states - from $0.08(Michigan) to $0.66(Tenn.)/US Gal.) are
provided. Ethanol, and ETBE derived from ethanol, are still likely to be
used in states where subsidies make them competitive with other oxygenates.

5.11 Will oxygenated gasoline damage my vehicle?

The following comments assume that your vehicle was designed to operate on
unleaded, if not, then damage such as exhaust valve seat recession may occur.
Damage should not occur if the gasoline is correctly formulated, and you
select the appropriate octane, but oxygenated gasoline will hurt your pocket.
In the first year of mandated oxygenates, it appears some refiners did not
carefully formulate their oxygenated gasoline, and driveability and emissions
problems occurred. Most reputable brands are now carefully formulated.
Some older activated carbon canisters may not function efficiently with
oxygenated gasolines, but this is a function of the type of carbon used.
How your vehicle responds to oxygenated gasoline depends on the engine
management system and state of tune. A modern system will automatically
compensate for all of the currently-permitted oxygenate levels, thus your
fuel consumption will increase. Older, poorly-maintained, engines may
require a tune up to maintain acceptable driveability.

Be prepared to try several different brands of oxygenated or reformulated
gasolines to identify the most suitable brand for your vehicle, and be
prepared to change again with the seasons. This is because the refiners can
choose the oxygenate they use to meet the regulations, and may choose to set
some fuel properties, such as volatility, differently to their competitors.

Most stories of corrosion etc, are derived from anhydrous methanol corrosion
of light metals (aluminum, magnesium), however the addition of either 0.5%
water to pure methanol, or corrosion inhibitors to methanol-gasoline blends
will prevent this. If you observe corrosion, talk to your gasoline supplier.
Oxygenated fuels may either swell or shrink some elastomers on older cars,
depending on the aromatic and olefin content of the fuels. Cars later than
1990 should not experience compatibility problems, and cars later than 1994
should not experience driveability problems, but they will experience
increased fuel consumption, depending on the state of tune and engine
management system.

5.12 What does "reactivity" of emissions mean?

The traditional method of exhaust regulations was to specify the actual HC,
CO, NOx, and particulate contents. With the introduction of oxygenates and
reformulated gasolines, the volatile organic carbon (VOC) species in the
exhaust also changed. The "reactivity" refers to the ozone-forming potential
of the VOC emissions when they react with NOx, and is being introduced as a
regulatory means of ensuring that automobile emissions do actually reduce
smog formation. The ozone-forming potential of chemicals is defined as the
number of molecules of ozone formed per VOC carbon atom, and this is called
the Incremental Reactivity. Typical values ( big is bad :-) ) are [74]:

Maximum Incremental Reactivities as mg Ozone / mg VOC

carbon monoxide 0.054
alkanes methane 0.0148
ethane 0.25
propane 0.48
n-butane 1.02
olefins ethylene 7.29
propylene 9.40
1,3 butadiene 10.89
aromatics benzene 0.42
toluene 2.73
meta-xylene 8.15
1,3,5-trimethyl benzene 10.12
oxygenates methanol 0.56
ethanol 1.34
MTBE 0.62
ETBE 1.98



To: Jay Lowe who wrote (1725)5/31/1998 12:07:00 PM
From: Jay Lowe  Read Replies (5) | Respond to of 4142
 
Abstract of SRI PEP Report 158A "Octane Improvers"

chems-energy.sriconsulting.com
----------------------------------------
PEP'90 Report 158A: Octane Improvers

We evaluate the production economics for the latest technologies for MTBE, ETBE, and higher ethers. The economics of these products and of methanol and ethanol in the gasoline pool are also assessed.

Lead phaseout in the United States has brought about a strong interest in oxygenated octane improvers for gasoline. In the 1980s, the use of MTBE as a gasoline octane improver saw meteoric growth. This is expected to continue as U.S. refiners begin major gasoline reformulation as mandated by the 1990 Clean Air Act. The use of other oxygenates, such as ethers and alcohols, will also become more common in the future. This report examines the state-of-the-art technologies and economics for the manufacture of MTBE, ETBE and etherified gasoline.

We also evaluate the economics associated with the likely process changes and modifications that refiners will have to make in order to produce reformulated gasoline. Since the United States leads the world in reformulating gasoline, most of our attention is devoted to this country. However, the trends and conclusions should also be relevant to other industrialized nations.

The report details worldwide 1990 production capacities for all ethers and alcohols that may be used as octane improvers. MTBE supply projections for 1995 and 2000 are also included. This report will be useful for refiners and petrochemical producers in understanding the technologies and economics of producing octane improvers and in identifying future opportunities.



To: Jay Lowe who wrote (1725)5/31/1998 12:17:00 PM
From: Jay Lowe  Respond to of 4142
 
Selected links to SRI PEP (Process Economics Program) Reports

PEP Link Summary
chems-energy.sriconsulting.com

===================
Selected PEP Links
===================

PEP Report 121: World Petrochemical Feedstocks
chems-energy.sriconsulting.com

PEP Report 129: Advances in Catalytic Reforming
chems-energy.sriconsulting.com

PEP Report 153: Catalysts
chems-energy.sriconsulting.com



To: Jay Lowe who wrote (1725)5/31/1998 12:20:00 PM
From: Jay Lowe  Respond to of 4142
 
SRI CEH Program TOC of "Gasoline Octane Improvers" Report, cost $2,500
piglet.sri.com



To: Jay Lowe who wrote (1725)5/31/1998 12:32:00 PM
From: Jay Lowe  Respond to of 4142
 
First of all, what do the octane ratings mean?
From Micheal Beard's Guide to Bracket Racing...
rconcepts.com

Three weeks ago at Beaver Springs Dragway, Beaver Springs, PA, we used a higher octane fuel than the usual kind. Typically we use 93 Octane from Coastal in our Duster drag car, but we decided to try the much-heralded Sunoco Ultra, which is 94 Octane. The car ran exceptionally well that weekend, and it seemed that our fuel consumption had decreased. It seemed obvious that the higher octane provided the engine with more power and better gas mileage. Hence, you had to wonder what octane was really all about.

First of all, what do the octane ratings mean? If you have ever been bored enough while filling up your car at the local gas station, you may have noticed the stickers on the fuel pumps. One of them indicates that the method used for calculating the octane number is (RON+MON)/2. The RON refers to the Research Octane Number, and MON to the Motor Octane Number. The two numbers are derived from different test conditions. The RON method represents normal mild driving conditions, while MON tests are done under severe conditions and high engine speeds.

Sensitivity is the difference between the two octane ratings (RON - MON = Sensitivity), and indicates how the fuel will respond under different driving conditions. Gasoline in the United States is required to have a high MON, thus keeping the Sensitivity number low. This is important because it means the fuel will operate consistently despite changes in driving conditions. Now, with some of the basics out of the way, we can ask some more interesting questions about octane.

The formula (RON+MON)/2 is referred to as the anti-knock index. This leads us to ask exactly what knock is. A good description comes from E.F. Obert, in "Internal Combustion Engines and Air Pollution" (1973, Harper & Row).

"During the compression stroke of a spark ignited engine, the pressure, temperature, and density of the mixture are increased and, depending on the fuel, chemical reactions ... may begin. The spark ignites the mixture, then the flame travels across the combustion chamber at a more or less orderly pace with the pressure rising uniformly throughout the chamber. Ahead of the flame front, the unburned mixture ... is compressed by the rising pressure, with an accompanying rise in temperature and density. ... If the ignition delay (chemical) of the end gas is consumed before the flame arrives, autoignition takes place. With autoignition, the orderly process becomes uncontrolled and a violent rise in pressure may occur. Energy may be liberated at such a rate such that the walls of the chamber ... vibrate, and knock is said to be present."

The octane rating is the measure of the fuel's resistance to autoignition. When autoignition occurs the gas pressure wave it causes superimposes on the normal pressure wave of the combustion chamber. These two waves interact to create a third sawtooth-shaped wave pattern of pressure oscillations. The pressure oscillations create the knocking sound. Pressure waves caused by knock can build up quickly and shorten the life span of an engine.

Knock can be reduced by adding chemicals to the fuel. Common examples are tetra ethyl lead, aromatics, and oxygenates. While these substances increase the octane rating, their composition does not contribute to the energy of the fuel when it is burned. The result may be less energy per unit volume of fuel used, and thus less efficiency. In short, higher octane fuels may require more fuel to be burnt in order to produce the same amount of energy. But wait! Didn't I say at the beginning that we experienced a gain in power and fuel efficiency?

There is one piece of information we have been missing. The compression ratio of an engine has a lot to do with knock and the apparent effects of octane. Compression ratio can be thought of as the pressure in the combustion chamber. High compression ratio engines have more of a tendency to knock than lower compression ones. Given what we know, since a low compression engine is not as likely to knock, it does not require a fuel with as high of an octane rating. A high compression motor, however, needs more octane to reduce knock. In such a case, switching to a higher octane fuel would reduce the effects of knock, leading to a more efficient combustion process. This creates more power and better fuel economy. Using a higher octane fuel in an engine that does not experience knock will not help performance. In fact, if the higher octane was achieved through the use of oxygenates, higher octane than necessary may actually hinder the performance of an engine!

The goal, then, is to find a fuel with an octane rating that is high enough to prevent knock, but not much higher. It is possible that the tiny performance boost we experienced with the drag car is related to the use of the higher octane fuel. The compression ratio of our motor may be a borderline case where it is able to use the slightly higher octane. Sunoco 116 would not help our relatively low compression motor any more than the Sunoco 94, but it is a necessity in most of today's extremely high compression race engines. In fact, at over $4.50 per gallon, Sunoco 116 would do nothing more than drain your wallet faster! Technology is not cheap.

WARNING: Use extreme caution when attempting to use a fuel with a lower octane! If the octane you use is too low, knock will occur, and your engine can be damaged. Follow your manufacturer's guidelines as to what octane is suitable for your vehicle.

Until next time, keep the rubber side down



To: Jay Lowe who wrote (1725)5/31/1998 12:39:00 PM
From: Jay Lowe  Respond to of 4142
 
Octane Number Confusion
written by, and thanks to
Tim Wusz
76 Products Company

------------------------------------------------------------------------

Octane numbers can be very confusing due to several different terminology's used in discussions. I will try to clear up some common misunderstandings and define some of the various terms used when discussing octane quality.

Octane
The octane quality of a gasoline is its ability to resist detonation, a form of abnormal combustion. Detonation occurs when the air-fuel mixture reaches a temperature and/or pressure at which it can no longer keep from self igniting. Two types of abnormal combustion are common: the first is detonation as previously mentioned and the other is preignition.

Detonation occurs after the spark plug has ignited the air-fuel mixture and the flame front is moving smoothly across the combustion chamber. If, during this burning process, the unburned air-fuel mixture reaches a temperature and/or pressure at which it is no longer stable, it burns very rapidly causing a new flame front to collide with the one that originated at the spark plug. Maximum pressure in the cylinder occurs before the piston reaches top dead center (TDC) and that pressure try's to push the piston down before it is ready to go down. Piston burning and rod bearing damage are the result.

Preignition is the other bad actor and is usually started by a hot spot in the combustion chamber which causes the mixture to ignite before the plug fires. Under wide open throttle conditions, preignition will destroy pistons in seconds.

Research Octane Number (RON)
RON is determined in a single cylinder variable compression ratio engine that operates at 600 rpm with a 125 degree inlet air temperature at standard barometric pressure. Spark advance is fixed at 13 degrees btdc. In a real world engine, RON is necessary to satisfy part throttle knock problems.

A good quality racing gasoline has a RON in the range of 110 to 115. The difference in the spread of RON is not very important to racing engines.

The test and hardware were originally developed in 1931. The hardware was revised in 1946 with procedural changes made until the late 1960's.

Motor Octane Number (MON)
MON is determined in a single cylinder engine similar to the RON engine with a few changes that make operating conditions more severe and therefore the octane numbers are lower. The MON engine runs at 900 rpm with a 300 degree mixture temperature. Spark advance varies with compression ratio. In a real world engine, MON is necessary to satisfy octane demands at wide open throttle. This is a very important number for racing engines since they spend a high percentage of their lives under high speed and high load conditions. Racing engines cannot afford to be short on octane quality, since detonation or preignition will quickly reduce a racing engine to junk.

The motor octane appetite of an engine with 13:1 compression ratio and a four inch bore varies with operating conditions but is normally around 101. Good quality racing gasolines have MON in the range of 100 to 115. If your engine requires a 101 MON, it is of no value to use a gasoline that has a 115 MON. To cover yourself for extreme conditions, it is wise to have an octane cushion but there is no advantage to using a very high octane quality product if you do not need it.

The MON test was originally developed in 1932. Major hardware changes were made in 1948 with procedural changes made until the late 1960's.

(R+M)/2
This is the average of RON and MON. It is sometimes referred to as the aki or anti-knock index. By law this number must be posted on the dispensing pump at retail outlets in most states. It is the most commonly used octane reference today. It was developed about 20 years ago as a compromise between RON and MON for advertising purposes and also to keep from confusing the consumer with too many different terms. It has erroneously been referred to as road octane number.

Observed Road Octane Number (RdON)

This is derived from testing gasolines in real world multi-cylinder engines, normally at wide open throttle. It was developed about 70 years ago but is still reliable today because engines are the test tools so we are able to take immediate advantage of current technology. The original testing was done in cars on the road but as technology developed the testing was moved to chassis dynamometers. this eliminated a lot of variables and some people have since built very elaborate chassis dynamometers with environmental controls to improve consistency.

Unocal has modified this test additionally to use it with racing engines on engine dynamometers. This has given us the opportunity to evaluate gasoline blends during our racing gasoline development that had good RON and MON but that did not respond well in the racing engine under a full throttle excursion through the entire rpm range. We felt these conditions were the true indication of how the fuel could be best developed. In our program we found that the blending components and their ratios are far more important to the racing engine response than high RON and MON numbers found from testing the gasolines in 40 year old single cylinder laboratory engines with antiquated combustion chamber designs. RON and MON can only be used as a guide, the final word must come from the road octane number.

As an example, Unocal's current 108 octane leaded racing gasoline blend is the result of testing over 100 experimental blends. The final blend has a road octane number (RdON) of 110, the same RdON as one of our competitors gasoline that has advertised 116 RON and 116 MON. Using only RON and MON can lure a person into a false sense of security. If you want to be certain that your racing gasoline has been thoroughly tested in real world racing engines with the horsepower and road octane number maximized, choose Unocal for your engine. If you want high RON and MON without knowing how it will work in your racing engine, buy from the other guys.

This article was written on 11/16/95