To: michael a. rowe who wrote (2718 ) 6/8/1998 6:43:00 AM From: Sid Turtlman Respond to of 5827
Michael: As Terry pointed out, ERC's efficiency numbers are a matter of public record. Ballard's numbers are nowhere to be found in its written material, not surprising given how unimpressive they are. The only reason anyone knows them is that they were mentioned by a Ballard person at a fuel cell conference within the last year. The stationary power unit averaged (I believe it was average, not peak) 31% efficiency, and Ballard believed that, with improvements over time, the figure could get to 40%. Dr. Bakhoum felt, in his post, that the figure was over 40%, but he may have confused the efficiency a PEM cell gets when fed pure hydrogen with what it gets when it starts off with natural gas, which must be "reformed" to create the hydrogen that the PEM cell requires. This process consumes a lot of energy and adds a lot of capital cost. Actually, PEM cells are at a disadvantage to phosphoric acid cells such as IFC's which, although they also need a reformer, can live with a much higher amount of carbon monoxide in the hydrogen stream than a PEM cell can handle, and thus can get away with a cheaper and less energy consuming reformer. It is cheaper to run a fuel cell with a 31% efficiency using natural gas than one getting 40-45% using hydrogen, because hydrogen presently costs four times as much as natural gas in terms of cost per BTU. A fuel cell would have to be 124% efficient (4 times 31%), i.e., a perpetual motion machine, for it to make sense to use hydrogen. Obviously, a fuel cell that gets 50% efficiency using natural gas is a lot better, in terms of cost and carbon dioxide emissions, than one that gets 31%. If Ballard or one of its partners could come up with a revolutionary new way to reform natural gas, then that would take away a good chunk of the disadvantage that PEM fuel cells have versus other types for stationary power. I am sure they are working on it. But as I said before, molecules and atoms don't know and don't care how prestigious Ballard's partners may be. Despite huge expenses over the years by the part of the chemical industry that produces hydrogen from natural gas, the reforming process is fundamentally little different than it was 50 years ago. It may be that the nature of the chemistry is such that no fundamental improvement is possible. While we are talking about numbers that Ballard has had ample opportunity to release amongst its reams of self praise, but hasn't chosen to, is how long its stationary power unit (singular - I don't think it has produced more than one, has it?) has actually run. I can't remember when it officially came on line, but it was certainly many thousands of hours ago. Given that longevity is an open question about fuel cells of all kinds, one would think that Ballard has been running it non-stop and have some big numbers to brag about. If that has been mentioned anywhere, I must have missed it.