To: John Mansfield who wrote (55 ) 8/6/1998 2:31:00 PM From: John Mansfield Read Replies (3) | Respond to of 89
PacifiCorp - 'My actual experiences contradict the Jacobi plant age assumptions and = Skip's chip count projections.=20 In today's electricity generating world, the age of the concrete and = steel in a power plant is no longer an indication of the quantity and = quality of the monitor and control devices (embedded chips) being used = in the plant. In the PacifiCorp collection of generating facilities one = of the older steam plants (50 years old) has the most up-to-date Bailey = Controls digital master control system -installed about 3 years ago. = Looks can be deceiving and in this case a poor basis for projections. Some of the primary reasons for embedded chip devices, they never get = tired, catch colds, or get distracted - except for those with this "year = 2000 date" problem. Until now all of the previously noted attributes = have greatly contributed to the effectiveness and efficiencies of = individual monitor and control functions needed to keep the large plants = operating smoothly, while meeting the demand for electricity to keep the = world lit up and moving. Over the years, very few of the 16 steam plants and 53 hydroelectric = plants in the PacifiCorp inventory remain as so called = electro-mechanically controlled - there is too much of an advantage to = not upgrade to new devices monitored and controlled through digital = boards. Most of the plants operate with a token ring type of data = highway moving data across three distinct levels of process control = cards. Level 1 cards are usually attached to the actual device (valves, pumps, = motors, sensors) with very specific and limited program routines and = most times they may have a clock but seldom any century/calendar = sensitivity. In most of the Level 1 devices I saw tested and the chip = register specifications I checked this is what happened. Seconds rolled = into minutes, minutes rolled into hours, hours rolled into days, days = rolled into months and months rolled into years - all two digit numeric = fields. There was no century sensitivity, no concern for date specific = holidays, no logic reacting to specific dates, just a boring, consistent = clock counter incrementing and then rolling to the next level. When the = defined limit for each counter was reached the counter reset to the = correct base number: seconds at 60 reset to 00; minutes at 60 reset to = 00; hours at 24 reset to 00; days logically after 28, 29, 30, 31 reset = to 01; months at 12 reset to 01; and years at 99 reset to 00. In a = typical steam plant there may be a few hundred of these cards, = identifiable through device specifications and systems control diagrams. Level 2 cards were usually collectors for a series of Level 1 cards = monitoring a collection of devices and reporting or passing data across = the highway to the major systems control programs (SCADAs). This the = first level that we did find century sensitivity in programs and data = files - but nothing that cannot be corrected. At this level the number = of boards drop down to the tens, identifiable through area systems = control diagrams. Level 3 cards were the major systems control programs for areas such as = fuel supply systems, steam boiler systems, turbine control systems. = These systems are the primary interface for plant operators today, but = they can be overridden and manual controls can be invoked. Typically = these boards were limited to 3 for each generator turbine in an = installation. Our largest generating plant had 6 turbines. Steam plants = are the more complex systems, hydroelectric plants require less control = systems. Based on our local plant's Year 2000 closed loop process testing and = manufacturer device specifications less than 5% of the installed chips = were century sensitive, hence my difference of opinion with the very = large projection of the numbers of chips to be tested and in turn the = massive number of hours to complete the testing. Our project teams are = not finding those sorts of numbers, in fact considerably less. I = realize there is always a danger when making generalizations, so I = caution the reader to remember these comments are based on experiences = at one electric utility and I am not trying to make a position statement = for the industry as a whole, but..... Remember the watch word for the PacifiCorp Year 2000 project teams is - = "keep the lights on for our clients, our partners, our communities and = our employees". Wayne Horscroft - a recent retiree from PacifiCorp Personal questions by email welcome - orkiwi@gte.net _____ 'Date: Wed, 5 Aug 1998 12:42:56 +0100 To: year2000-discuss@year2000.com From: "Y2K Maillist (Via: Amy)" <amy@year2000.com> Save Address Block Sender Subject: re: Electric Power Grid - Projections Reply-To: year2000-discuss@year2000.com From: "R Wayne Horscroft" <orkiwi@gte.net> To: "Y2k Mail List" <year2000-discuss@year2000.com> Subject: re: Electric Power Grid - Projections Date: Mon, 3 Aug 1998 00:56:12 -0700