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To: Ian Davidson who wrote (62534)8/15/1998 2:26:00 PM
From: Paul Engel  Respond to of 186894
 
Ian & Intel Investors - Intel's Copper Development with Applied Materials

Intel has been doing Copper R & D rather quietly .

Paul

{==========================}
techweb.com

August 17, 1998, Issue: 1021
Section: Systems & Software

Intel weighs copper entry
Alexander Wolfe

While every semiconductor company around seems to be losing its head in the
rush to copper, Intel Corp. is quietly planning its strategy.

The next-generation semiconductor technology has been the subject of
relentless hype since last fall, when IBM Corp. disclosed its dual-Damascene
fabrication process. Now, everybody's rushing to board the bandwagon.

Though IBM has gotten the most publicity, Motorola and AMD have also
been pacing the pack. For example, AMD has successfully fabricated two test
chips with copper interconnects.

To take the technology to the next step, AMD and Motorola's Semiconductor
Products Sector have linked up in a seven-year strategic alliance to develop
copper for microprocessors and flash memory.

Amid such announcements, observers have been wondering about Intel. Well,
the semiconductor giant is not talking much about its stance. "Intel doesn't
believe that the tools to implement copper metallization are widely available
yet and will wait until the equipment for volume manufacturing is available," a
company spokeswoman told me. "We will likely transition to copper at
0.13-micron generation."

But Intel has quietly taken part in the most interesting piece of research in the
industry. Rather than deposit the copper interconnect onto the silicon, which is
the way IBM's Damascene process works, Intel has tried to figure out how to
etch copper interconnects onto a silicon substrate.

That's tough to do, yet Intel's work (conducted with
semiconductor-equipment vendor Applied Materials Inc.) may offer the best
chance for a practical way to fold copper into a mainstream fab line. Early
results are promising. A paper by 11 engineers from the two companies tells
the story.

"Recent joint-process development efforts in copper-etch processing with
Intel and Applied Materials have shown promising results in areas that had
once been significant challenges for this new technology," they write.
"Copper-etch process in comparison to aluminum etch included low etch rate,
rough sidewall and poor etch profile." These challenges stem mainly from the
unique physical and chemical properties of the copper film.

Initial tests produced spectacular results: copper-etch rates of greater than
5,000 A/minute. In addition, post corrosion-free copper-etch performance
has been demonstrated for times in excess of 72 hours. These results weren't
just for a single wafer, but for 500 wafers, holding out hope that process
stability and repeatability may be in the cards.

Copyright r 1998 CMP Media Inc.