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To: D.J.Smyth who wrote (20328)12/7/1998 10:55:00 AM
From: BillyG  Read Replies (1) | Respond to of 25960
 
Players shift seats in quest for 1-Gbit DRAM (the good news is that 1G DRAM requires DUV processing)...........
eet.com

By Anthony Cataldo
EE Times
(12/07/98, 10:32 a.m. EDT)

TOKYO — The race is on for developing the 1-Gbit DRAM. One of the
biggest challenges, say analysts and DRAM executives, will be devising the
high-dielectric-constant (high-k) dielectric materials and manufacturing
processes needed to simplify the capacitor structure without compromising its
ability to store a charge. Major DRAM players are shifting alliances for a
better shot at the goal.

For one, Fujitsu Ltd. and Toshiba Corp. have forged an agreement to
codevelop 1-Gbit DRAMs for 0.13 micron and below-a move that
foreshadows an end to Toshiba's alliance with IBM and Siemens and its
reliance on trench capacitors.

Toshiba and Fujitsu officials said work on 1 Gbit will begin immediately at
Toshiba's Advanced Microelectronics Center in Yokohama, Japan. The two
companies will assign 100 researchers and spend approximately $250 million
on joint development until 2002. The goal is to develop a 1-Gbit DRAM with
a chip size of 250 mm2 or smaller, officials said.

Meanwhile, Toshiba, IBM Microelectronics and Siemens had been working
together on trench-capacitor technology for more than five years. The
partnership broke down when Toshiba invited IBM and Siemens to move the
work to its research laboratory in Yokohama. IBM and Siemens declined to
relocate the research from an IBM facility in East Fishkill, N.Y., according to
a Toshiba spokesman.

At the same time, a 1-Gbit alliance involving Hitachi Ltd., Mitsubishi Electric
Corp. and Texas Instruments Inc. has quietly been dissolved as a result of
Micron Technology Inc.'s buyout of TI's DRAM business, officials of those
companies said.

The shifting alliances have come to the fore as companies scramble to
develop a process recipe for 1-Gbit DRAM manufacture at 0.15-micron line
widths and below. The move to those ultrafine line widths could come as
early as next year and will require vendors to put new generations of
materials, lithography tools and photomasks rapidly in place.

Brett Hodess, a semiconductor analyst with NationsBanc Montgomery
Securities LLC, said at a recent gathering of Semiconductor Equipment and
Materials International members here that the number of materials used
during a typical semiconductor manufacturing process will double, to 20, as
the industry moves from 0.35 micron to 0.13 micron.

"We're going to see a lot of new materials hitting at 0.18 micron," he said. "In
the past, it was a change in lithography, and not every semiconductor
company added the same materials. This is important because with the
oversupply situation, most companies are not building new fabs. They will
invest in existing plants, and the materials will [determine] which tools will get
replaced."

"High-density DRAM such as 1-Gbit and 4-Gbit is very different [from
preceding generations]," said Masahiro Suzuki, a senior semiconductor
analyst with Dataquest Japan. "Companies need lots of money for the
development of materials, for example. Thinner [capacitor] oxide is one of
the approaches [being explored], but the characteristics of the materials
themselves should be different."

Indeed, Toshiba and Fujitsu officials said much of the research work will
explore high-k dielectric materials that might preserve capacitance levels as
the capacitors themselves shrink. Showing the most promise is barium
strontium titanate (BST), a ferroelectric material that has been the subject of
intense study by major DRAM manufacturers.

Both companies acknowledged that they will have to shift from the current
trench capacitor used by Toshiba, IBM and Siemens to a stacked-capacitor
structure. The length of the subterranean capacitor will have to be extended
drastically even as its width narrows to 0.2 micron. The length and thinness
of the capacitor make it difficult to fill with high-epsilon materials such as
BST, without the materials' glomming together and creating voids, said
Toshihiko Ono, senior vice president of Fujitsu's LSI group.

The use of BST will come into view this week at the International Electron
Devices Meeting in San Francisco, where Mitsubishi will present a paper
touting the benefits of using a stacked capacitor with a BST dielectric
material for 1-Gbit DRAMs. The company claims to have made progress in
incorporating the material into its emerging process technology.

While many are pursuing partnerships, others appear comfortable developing
DRAM technology on their own. Aside from an informal
technology-exchange arrangement with Samsung, NEC Corp. plans to
develop its 1-Gbit DRAM technology in-house, a company spokesman said.

Mitsubishi is taking a cutting-edge tack in its bid to turn out high-capacity
DRAMs. Using a combination of BST and platinum, the company claims it
can develop capacitors that can obtain higher capacitance and smaller aspect
ratios, require lower processing temperatures and be formed with fewer
steps than those built with such other dielectric materials as silicon dioxide
and tantalum pentoxide.

BST appears to be the first ferroelectric dielectric material that DRAM
vendors will embrace. Mitsubishi said it will use BST 0.15-micron to
0.13-micron technology and then will likely shift to PZT (lead zirconate
titanate). And Fujitsu and Toshiba will likely use BST for the 0.13-micron
generation.

Developing the right deposition tool for use with BST is key. "We'll need a
smooth step for the covering of BST film, so we're developing BST CVD
technology," said Tadashi Nishimura, manager of the advanced device
department for Mitsubishi's ULSI development center. "We'll have to work
with equipment and gas suppliers."

Mitsubishi will also have to come up with a new way to pattern the platinum
that is sandwiched between two layers of BST to form the capacitor. New
etching techniques will be required for patterning the relatively thick platinum,
which will range from 200 to 300 nm in thickness. Mitsubishi has yet to
develop a technique for the task, Nishimura said.

— Additional reporting by David Lammers.