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To: Proud_Infidel who wrote (20687)1/22/1999 2:13:00 PM
From: BillyG  Respond to of 25960
 
Still more on Intel's manufacturing roadmap. It looks like they'll need more of those "DUV bulbs"............
newsbytes.com

Intel Changing Manufacturing Process

22 Jan 1999, 12:05 PM CST
By Matt Hines, Newsbytes.
SANTA CLARA, CALIFORNIA, U.S.A.,

Intel Corp. [NASDAQ:INTC] will move to a new
manufacturing process this year which allows for a greater
number of microprocessors to be made from each silicon
wafer it uses. The chip market bellwether also indicated that
it will not begin marketing chips made from copper materials
until sometime in 2000.

Arriving in 1999 will be the .18-micron manufacturing
technique which replaces the firm's existing .25-micron
process. The first chips borne of the new building method
will be the upcoming Pentium III series for desktop PCs,
which are slated to arrive during the first half of this year.
According to Intel, the company has been changing its
manufacturing techniques on a regular schedule of about
once every 2 years. The next step for Intel will be to begin
mass producing processors which feature copper
technology, which is expected to allow for even greater chip
speeds. Intel competitor IBM Corp. is bringing copper-based
processor technology to market this year.

"We've been working with copper for several years and we
weren't surprised to see IBM go ahead and move to copper,"
said Mark Bohr, Intel's director of process architecture and
integration technology. "But when we looked at bringing
copper in for this next generation of chips it was clear that it
won't be competitive until we move on to .13-micron
manufacturing."

Bohr said that utilizing copper this year would have resulted
in higher overhead costs and lower chip yields for Intel due
to the "immaturity" of semiconductor equipment used in the
copper manufacturing process. The executive said that
change to copper will require Intel to replace two-thirds of its
manufacturing equipment, incurring large expenses. While
the tools used in creating the lithography and printing on the
processors will remain the same, machines needed to etch
and polish the chips will have to be replaced.


Intel has been able to retain about 70 percent of its
manufacturing equipment as it has moved from generation to
generation, using silicon and aluminum. However, Bohr said
that adding copper manufacturing capabilities will not
interfere with ongoing operations. Intel will use fabrication
plants which are currently not in use to introduce copper,
while its existing plants continue to churn out processors
built on .25-micron and .18-micron, until those technologies
are phased out.

According to Intel, the ability to retain a majority of its
equipment in the transition to .18-micron will allow for rapid
adoption of the process. Bohr indicated that the firm will
have multiple fabrication plants ready to build this year, with
a majority of those locations moving from older .35-micron
manufacturing operations.


Shifting to .18-micron also opens up the door for Intel's
processors to push the gigahertz (GHz) barrier. Executives
from the firm estimated that .18-micron will easily deliver
32-bit and 64-bit chips above 800 megahertz (MHz) and
indicated that other breakthroughs in manufacturing could
push .18-micron technologies over the GHz mark.

All of the products built using .18-micron will also feature
integrated level 2 cache, Intel reported.

Intel's Web site is intel.com

Reported By Newsbytes News Network,
newsbytes.com

12:05 CST

(19990122/WIRES PC, BUSINESS/)