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To: Ritz who wrote (21085)2/12/1999 11:28:00 AM
From: BillyG  Read Replies (2) | Respond to of 25960
 
Canon says extension technique will delay post-optical lithography

semibiznews.com
A service of Semiconductor Business News, CMP Media Inc.
Story posted 9 a.m. EST/6 a.m., PST, 2/12/99

TOKYO -- Canon Inc. here today announced a new optical lithography
extension technique that could significantly delay the need for next-generation
exposure technology being planned by a number of competitors and the
U.S.-based Sematech industry consortium.

The patented technique is called IDEAL--for Innovative Double Exposure by
Advanced Lithography. It will extend the use of each optical lithography tool
generation by increasing the resolution to one-half the wavelength of the
illumination light, said Nobuyoshi Tanaka, director and chief executive of
Canon Optical Products Operations.

IDEAL is a multilevel imaging system that effectively reduces the photo
process k1 factor to 0.3, according to Canon. This will allow today's 248-nm
steppers to produce minimum drawn feature sizes of 0.10 to 0.12 micron,
according to Canon officials. New 193-nm tools, which are expected to move
into pilot wafer fabs this year, could produce ICs with feature sizes below
0.10 micron using IDEAL, said managers.

And if 157-nm exposure tools are developed and delivered early next decade,
the IDEAL technology would be able to extend optical lithography to the 0.06
to 0.07-micron range, said Canon managers. If so, that could push back the
need for so-called next-generation lithography (NGL), which has become the
focus of a number of Canon competitors attempting to line up support for
post-optical exposure techniques (see story on the race to develop NGL
technology from SBN's Feb. 1 issue).

"The IDEAL method represents a significant breakthrough in optical
lithography that has yet to be factored into the SIA Roadmap," Tanaka said.
"If it is used with 157-nm tools, IDEAL could potentially shift the NGL
insertion node down to the 50-nm region."

He said Canon is now evaluating 157-nm optical lithography designs that,
when used with IDEAL technology, would enable resolution down to 60 nm
(for 0.06-micron feature sizes). The current technology roadmap set by the
Semiconductor Industry Association (SIA) and Sematech shows optical tools
potentially running out of steam at the 0.09-micron (or 90-nm) node, which
would be around 2006, based on projected device shrinks. But Canon believes
its IDEAL technology will push back the need for post-optical tools by at least
three or four years.

"It's impossible to be predicting now what will be needed in the next 10 years,"
said Phillip Ware, director of technical marketing for the Semiconductor
Equipment Division of Canon USA Inc., who is based in Irving, Tex. "In 1999,
there is no urgency to develop NGL tools," he added, referring to Sematech's
efforts to narrow down the options for post-optical lithography.

In December, a Sematech workshop voted to favor extreme-ultraviolet
(EUV) technology and an electron-beam system, called Scalpel, developed by
Lucent Technologies Inc.'s Bell Laboratories ( Dec. 17 story).

In the last week of January, Nikon Corp.--Canon's biggest rival--announced
an e-beam stepper as a candidate for replacing optical lithography in the next
decade (see Jan. 26 story). Lucent Technologies, Applied Materials Inc. and
ASM Lithography announced support for Scalpel as a next-generation tool
(see Jan 26 story). And other group of companies, led by Intel Corp. and other
chip makers, is pushing EUV with the help of U.S. funding.

"All of the NGL approaches pose serious technology hurdles, but we have the
resources to pursue those that look promising, including high-speed
direct-write e-beam," Tanaka said. "But, while Canon continues to maintain
aggressive development programs for post optical lithography, we believe that
the introduction of any of the NGL methods into mainstream production is far
into the future."

Canon plans to describe its IDEAL technology in detail at the SPIE
Microlithography '99 conference in San Jose on March 18.