OXYGENATE INDUSTRY MAY BE DISPLACED BY FUEL CELL REVOLUTION - DaimlerChrysler, Methanol/Hydrogen Fuel Suppliers Talk Deal to Create Fueling Infrastructure-
Methanol and fuel cells... Can anyone comment on this article? Canadian company: Methanex
March 23, 1999
OXY-FUEL NEWS via NewsEdge Corporation -- Washington, D.C. -- DaimlerChrysler's unveiling of an amazingly compact, fuel-efficient, prototype 2004 model year hydrogen fuel cell car signals a potentially fate-changing future for ethanol, methanol and MTBE producers alike.
In addition to possibly boosting demand for methanol to dizzying heights, the introduction of a commercially-viable, environmentally- friendly, low-emission fuel cell vehicle may eliminate the traditional need for oxygenates in gasoline.
The first impacts are about to hit: Daimler announced it will shortly unveil plans for a deal with methanol and/or hydrogen fuel suppliers to set up a network of refueling stations in Europe, the U.S. and Japan. In the U.S., that network initially will focus on California, Massachusetts and New York, with the latter two states aiming to copy California's zero-emission vehicle mandate for a portion of new-car sales in the next decade.
Daimler estimates that converting 30% of fuel stations in those three U.S. states for methanol supply would cost about $400 million. Converting the same number of stations for hydrogen supply would cost $1.4 billion. A special additive to make methanol fires visible and a flavor additive to warn of toxic methanol's presence in water will be required, Daimler's chief fuel cell project director Ferdinand Panik said.
The latest Daimler prototype can go 100 kilometers on only 3.6 liters of methanol, he said. Running on hydrogen, it needs only 3.2 liters of fuel per 100 kilometers, getting close to European Union goals of a "three-liter car," equivalent to the U.S. Partnership for a New Generation of Vehicles (PNGV) 80 miles/gallon car. This same Daimler car using a conventional diesel engine would require 6 liters of fuel per 100 km, Panik said.
Bad News for Traditional Gasoline, Oxygenates; Boost for Methanol
Fuel cells initially may only capture vehicle sales to fleet operators facing environmental or alternate-fuel mandates in cities with major air pollution problems, officials said.
But if fuel cells fulfill their promise to replace the internal combustion engine, then "oxygenated fuels" seem on the road to irrelevancy, along with conventional gasoline and diesel. As a result, the only future for oil refiners and oxygenate producers may be in petrochemicals. On the other hand, gas-to-liquids fuels such as methanol or Fischer-Tropsch naphtha could reap a bonanza from the fuel cell revolution.
The fuel cell revolution could have a devastating impact on refiners. " They know they have to do something," Panik said. "They're losing money on gasoline today." The existing gasoline/diesel infrastructure may seem to give the oils the upper hand over alternate fuels, but "the Stone Age didn't end from a lack of stones, as a Shell official said recently," he said.
However, automakers still have a long way to go to bring down the cost of a fuel cell car to that of an internal-combustion (IC) engine vehicle, Daimler officials admitted. Daimler alone will spend $1.5 billion on its 2004 fuel cell car, with no guarantee that it will meet its estimated goal of selling 40,000 cars in the first year of introduction, officials said. Critical to car sales is first setting up the fuels infrastructure, they said. In addition, continued depressed oil prices also will raise the bar for the competitiveness of fuel cell vehicles, officials said.
So, the race among automakers is to bring the total life-cycle cost of the fuel cell car to approximate that of a conventional IC car by 2004, Daimler's CEO Juergen Schrempp told a large crowd of reporters from around the world here last week. Tax credits for such "green" cars might speed-up purchases of the car among a wider public, but fuel cell technology seems the likeliest winner among alt-fuel alternatives in any case, Schrempp said.
Daimler showed off five of its fuel-cell vehicles developed in recent years, each one showing huge improvements in size, weight, fuel efficiency and power density compared to its predecessors.
U.S. EPA Administrator Carol Browner praised Daimler for being first out of the gate with a prototype zero-emissions vehicle that offers the same range and passenger space as a gasoline or diesel car. "Congratulations," Browner told Schrempp. "It's a real step forward -- it's exciting news for the environment, public health and the economy."
Not to be outshined by Daimler, Ford also confirmed 2004 plans for a commercial fuel cell car, and others including General Motors and Toyota say they're aiming to follow. All of these vehicles initially are likely to run either on methanol or hydrogen, the automakers say.
The rapid pace of fuel-cell technology improvements is beginning to approach that of the computer industry, officials said. An encouraging sign: It's being driven by free-market competition, not by government dictates, Schrempp boasted. "I'm against government regulation," he said, adding that automakers now have enough profit incentive to compete among themselves for technological leadership in cars.
The latest Daimler fuel cell -- Necar 4 -- "is a major breakthrough in fuel cell technology because we've developed a very powerful fuel cell system small enough to be packaged in a compact car," said Panik. "Five years ago, you needed a large van to contain all the fuel cell hardware. The significance of this technological advancement is comparable to the impact the microchip had on computer technology when it replaced the transistor."
Before Chrysler merged with Daimler last year, Chrysler's Chris Borroni-Bird headed the company's "gasoline" fuel cell project. Now, " gasoline" is taking second or third place to methanol and hydrogen development, he confirmed.
Asked by Oxy-Fuel News if DaimlerChrysler still hopes to develop a " gasoline" fuel cell, Borroni-Bird said, "maybe by 2010 or 2015, or maybe a Fischer-Tropsch naphtha will come first." Daimler and fuel cell stack maker Ballard are working with Shell on liquid hydrocarbon fuels, with zero sulfur fuel a key requirement, he added.
Neither methanol nor hydrogen have the distribution structure in place that can match that of gasoline or diesel. So, the oil industry could still find a key role in developing a new, fuel-cell friendly fuel, officials said. "We want to open a dialogue with our partners in the oil industry," Schrempp emphasized.
Naphtha/Gasoline Fuel Cell Fuel By 2010?
"We are fuel neutral," added Panik. "For the near term, methanol is the clear choice to introduce fuel cell vehicles for consumer use in 2004. Technical challenges prevent gasoline fuel cell vehicles from being available until at least 2010."
The methanol and hydrogen powered Daimler fuel-cell car overcomes the limited range problem of battery-powered "zero emissions vehicles" (ZEVs), officials said. The latest prototype gets 280 miles between refills and can reach top speeds of 90 miles/hour. Despite the car's over-all compact size, it has comparable luggage space and seats five passengers. Daimler achieved this breakthrough by cleverly installing an advanced fuel cell stack, reformer, fuel supply tank and electric drive underneath the car's floor board.
Daimler's 2004 commercial version of the car aims to offer the same instantaneous start-up of a conventional IC car, through the use of a larger-than-normal battery. Other cars, such as the Jeep sport- utility vehicle, also are candidates for fuel-cells, Daimler said. - - By Jack Peckham
[Copyright 1999, Phillips Publishing] |