OT - The WT-4 Waveguide System:
A bit of history, lost to the ages.
Were it not for fiber...
Tim, Thread,
I thought that you would enjoy the message posted below. It relates to the Bell System WT-4 Waveguide System which you may recall from your own experience, or you may recall from my mentioning here, in the past.
It was posted on the Compuserve Telecommunications Forum by Mr. Albert LaFrance, and is reprinted here with his permission.
While this message speaks in an historic sense to the properties inherent in r-f waveguides, note the similarities (and differences) to today's optical modes of transmission.
In the end, it's my understanding that some of these guides were used as conduit to pull fiber through.
Regards, Frank Coluccio
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Matthew Sadler of the Cold War Communications e-mail list did some research in Bell System publications and located technical information on the WT-4 long-distance waveguide systems.
A consolidated two-part message follows:
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"A transmission system operating over circular waveguide has a potential for future use in long distance communications because of the very wide bandwidth that can be achieved. The attractiveness of the waveguide medium stems from the low-loss transmission characteristics of circular guide when excited in the TE01 mode. This mode has the unusual property that, above its cutoff frequency, its loss varies inversely with frequency to the 3/2 power.
Therefore, in theory, as low a loss as desired can be obtained merely by using a sufficiently high operating frequency. In practice, however, the required frequencies are so high that hundreds of other modes are also propagated. These unwanted modes are coupled to the desired TE01 mode by geometrical imperfections in the guide (caused by dimensional tolerances, curvature, etc.) and eventually cause its loss to rise with the frequency and give rise to transmission deviations. The mode conversion process is dominated by the bends that are necessary to follow any practical right-of-way alignment or hilly terrain.
Accordingly, the design of a circular waveguide medium involves tradeoffs among waveguide structure, waveguide size, operating frequency band, and the precision with which the waveguide can be manufactured and installed.
"Two types of waveguide are expected to be employed to reduce mode coupling and conversion. Helix waveguide (picture shown) uses very fine copper wire backed by lossy material as the lining of a steel tube. This design supports the TE01 mode in a low-loss manner, while other modes, which generally have a longitudinal component of wall current, couple into the lossy dielectric around the outside of the copper helix and thus are attenuated.
This high attenuation substantially reduces the spurious mode energy coupling back into the TE01 mode and therefore reduces transmission deviations. However, the intentional bends needed to conform to a practical route tend to introduce significant losses in helix waveguide, particularly at the higher frequencies. For this reason, dielectric-lined waveguide (picture shown), consisting of a steel tube copper-plated on the inside and lined with a thin layer of polyethylene, is expected to be used on 98 percent of a waveguide route.
The dielectric lining is designed to minimize the mode coupling that occurs in bends and thereby minimize the losses. The addition of sections of helix waveguide at periodic intervals will limit both the magnitude and frequency of the transmission deviations that would accumulate if only dielectric-lined waveguide were used.
"Both helix and dielectric-lined waveguides have been designed with inside diameters of 60 millimeters. This value was chosen to provide minimum loss across the frequency band from 40 GHz to 110 GHz. Losses from 1 to 2 dB per mile are anticipated, which, as discussed further in Section 10.3, will permit waveguide repeater spacings in the 25-mile range, using currently available millimeter-wave power sources and digital modulation techniques."
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More on the Waveguide System:
10.3.4 WT4 MILLIMETER WAVEGUIDE SYSTEM
During the last decade, various ways of implementing the nationwide telephone network in digital terms have been examined, but none has proved practicable. There are basically two reasons for this. First, attractive digital technology for providing long intercity circuits was not available; long-haul digital coaxial systems, forerunners of the T4M system, were not economically competitive with L4 or L5.
Note that repeatered line costs are a very important factor in long-haul systems, a different situation from short-haul carrier systems in which digital systems have proved attractive. Second, with analog space-division voiceband toll switches, the potential economies of digital connections between growing digital exchange area networks of T1 systems could not be realized. It now appears that these two basic difficulties may gradually disappear.
No. 4 Electronic Switching Systems will provide digital toll switching, and a long-haul digital transmission system, the WT4 waveguide system, has been developed and may become attractive for new construction when the demand for circuits in buried facilities exceeds the capacity that can be achieved on existing coaxial cable installations.
10.3.4.1 Channelizing Plan
The WT4 system is a long-haul (4000-mile), high-capacity digital facility utilizing buried circular waveguide as the transmission medium. In the system designation, WT4, the "W" stands for waveguide and the "T4" indicates that it is a transmission system channelized to carry the 274.176-megabit-per-second DS-4 bit rate on each broadband channel. The transmission plan for the system provides 60 digital channels in each direction of transmission, with each channel using 2-phase DPSK modulation. A fully loaded WT4 system can carry nearly 230,000 2-way PCM voice circuits.
10.3.4.2 Medium Fabrication and Placing
As noted in section 6.1.3.5, two types of waveguide medium (dielectric-lined and helix) will be used on a WT4 route. Normally, about 98 percent of the waveguide installed will be dielectric-lined. In both cases, the steel waveguide tubes have a wall thickness of about 0.15 inch and are drawn to very close dimensional tolerances on diameter, roundness, and straightness to control mode conversion.
As shown in figure 10-17, the waveguide tubing itself is supported by spring-mounted rollers inside a steel sheath 5-9/16 inches in diameter with 3/16-inch walls. The manufactured lengths of sheath will be joined in the field by welding and will be buried 4 feet under ground.
The waveguide lengths are then joined, also by welding, and pushed into the completed sheath. Thus, the finished structure will be extremely rugged and is expected to be highly resistant to mechanical injury. Corrosion protection will be maintained for the sheath, and a dry nitrogen atmosphere will be maintained inside both waveguide and sheath.
10.3.4.3 Right-of-Way and Repeater Spacing Requirements
Right-of-way requirements for waveguide are similar to present coaxial cable requirements, except that there can be no sharp bends. The minimum radius of curvature will be about 250 feet, determined by the elastic limit of the steel sheath. This condition may cause a curved right-of-way to be required in some bends, but causes no serious limitations in following elevation changes in most terrain.
Because of the low transmission loss, repeater station spacings of about 25 miles are anticipated. It will thus be possible in most instances to locate the repeater stations near existing roads, providing easy access for commercial power and for maintenance.
10.3.4.4 Repeater and Repeater Station Design
As shown in Figure 10-18, the received signals from the waveguide are divided at each repeater station into 120 broadband channels (60 for each direction of transmission) by means of a waveguide filter network. The DPSK signal in each channel is then processed by its own repeater.
In each repeater, the received DPSK signal is shifted down to an intermediate frequency (IF) centered at 1.36 GHz, amplified, filtered, and equalized. It is then detected and regenerated, after which the signal is a stream of on-off baseband pulses at the 274-megabit-per-second rate, identical to the originally transmitted digital signal.
Thus, the original signal is available at each repeater, and broadband channels can be added or dropped or the channel assignment of a given signal can be changed at any repeater station. For continued transmission in the waveguide, the baseband signal is used to drive a modulator that modulates the phase of a millimeter-wave IMPATT diode oscillator. The output millimeter-wave signals are then recombined onto the waveguide in a filter network similar to that used at the input.
The repeater buildings will be above ground with two rooms. One room will contain the repeater electronics under fairly close environmental control, and the other will contain cooling equipment and diesel generator backup power.
10.3.4.5 Protection Switching
A fully loaded WT4 system will consist of 57 working channels carrying service and 3 protection channels. Two of the protection channels will be switched in automatically. The third protection channel will be manually patched in by interchanging cables at the baseband points of the repeaters.
A protection switching span may contain up to 12 repeater hops (each hop having a maximum spacing of 25 miles), providing a maximum span length of 300 miles. Error performance will be monitored at the receiving end of the protection span. If the error rate exceeds a predetermined level, the carried signal will be switched automatically from the working channel to a protection channel.
When the failed hop is identified, the manual protection channel will be used to replace the failed hop during repair, and the automatic protection will be released. It is estimated that an outage objective of 0.02 percent per 2-way 4000-mile connection will be met.
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