To: Ferick who wrote (10645 ) 7/19/1999 3:51:00 PM From: Norman H. Hostetler Read Replies (1) | Respond to of 13091
Ned--a bit more on the additional tankage requirement and related start-up costs. The processor sits on two acres leased from Allied Terminal, a very large port operation. There is space on site for at least three or four 40,000 gallon tanks of the type already there. Used tanks can sometimes be had for the cost of moving them. However, the current tank site is full, so environmental siting and piping costs will be significant. An extremely rough estimate would be $25,000. On the other side of the chain link fence, Allied's petroleum tank farm begins--varying sizes, but huge. Allied does not use most of these, hence the opportunity for mass storage of waste oil at reasonable cost. If you bought waste oil in very large lots and primarily in winter, per Charles's posts, you would probably need three, one to work out of and two to store shipments. The obvious way to move the feedstock to the processor site is piping, so more money for that installation. Rail shipment, though a siding is adjacent, would require another installation. So tankage is a very soluble problem, but probably for not less than about $50,000 up front plus on-going storage rent to Allied. "Large lots" of waste oil: 9/10 rail cars = 1 barge load = about 400,000 gallons. Depending on seasonal pricing factors and the amount of water contamination you are willing to accept, the up front cost for that amount could be anywhere from c. $25,000 to c. $80,000. At present, the plant does not have an oil/water separator (another $200,000 to buy and install). Since the operation is restricted to "high-quality" (very low water)waste oil, cost will tend to the upper end of that range. At its rated capacity, running at 95% efficiency for 95% of the year, the processor will use about 11 barge loads per year. To economize on cost and shipping, you could buy that amount in one barge train in mid-winter, but you'd still have to come up with at least $500,000, so you probably don't want to start this way. Plus that would mean a lot more storage tanks and installations. "Small lot" purchases are spot rates for local (less than 300 mi.) tank truck loads, which could cost as much as $2000, though a year-round average of $1600 is a reasonable rough estimate. A year's worth of feedstock at "small lot" rates is about 50% higher than a year's worth at "large lot" rates. Start-up capital would have to cover a couple of months while the above was being installed, and preventive maintenance, testing on the processor, and training of operators was taking place. A very rough estimate would be maybe another $50,000, until payments for production started being received. Sales price would depend in minor ways on how and when the products were sold, but in general the amount produced is too small to affect the local "rack rate," the wholesale price for a one-time tanker truck load. So diesel production should receive at or close to that amount, which over the last two years has varied in Charleston between $0.36 and $0.78 per gallon, and sometimes changes two or three times per day. Presumably, a credit-worthy operation could borrow a significant portion of the capital improvement and feedstock inventory costs. Unfortunately, in its current financial condition, GRNO can't do that. And it's difficult to imagine anybody lending it until it's proven that the processor can operate on a consistent basis and produce profits that exceed the requirements of loan repayment. So you are looking at a rock bottom of $75,000 to start an operation using local waste oil, plus about another $100,000 for initial installations and feedstock purchases to take advantage of "large lot" price savings. If you have that amount hanging around looking for a purpose like this, or you know where it is hanging around and how to get it, you can be the hero of the SI GRNO thread. =+=+=Norm