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To: henry jakala who wrote (4472)12/16/1997 12:04:00 AM
From: Starlight  Respond to of 9695
 
Here is an article on XRL masks that I copied from the SAL website:

X-ray vs. 193nm Lithography:
A Mask Maker's Perspective

Brian J. Grenon, Grenon Consulting, Inc
There is a saying in the photomask industry that, when semiconductor
lithography went from 1X projection printing to 4X and 5X steppers,
mask makers went on vacation. Photomask fabricators and wafer
lithographers are paying for the "vacation" with lower yields, higher
prices, and longer cycle times for critical masks. While optical mask
makers were on vacation, x-ray mask technologists were rising to the
challenges that lay before them. The fruits of these efforts have
recently become evident: x-ray masks are starting to compete with
leading edge optical masks in cost, quality, and availability.

Historically, optical lithographers assumed that photomask technology
development would keep pace with wafer lithography, however this is
not the case for masks for 193nm lithography. Many mask fabricators
are still struggling with challenges of providing high quality masks
for 248nm lithography. Here, we will take a brief look at some of the
key issues involving the fabrication of optical masks for 193nm
lithography and compare them to the status of x-ray mask fabrication
for 180nm semiconductor fabrication.

As feature sizes approach 180nm, the portion of the lithography error
budget allotted for the mask becomes smaller. For example, as optical
lithography k-factors become lower, the effects of mask errors become
greater, resulting in tighter tolerances for 4X optical reticles.
Table 1 provides specification values for 4X reticles for 180nm
lithography and a comparison to current lithography capability. It is
clearly evident that a significant gap exists.

Table 2 provides a typical specification for a 1X x-ray mask for 180nm
features, with a comparison to current capability.

Table 1. Requirements vs. Capability for 193nm DUV Photomasks

Parameter 180 nm Requirement Current Optical Capability
Minimum Feature 650 nm 500 nm
Minimum OPC Feature 200 nm 200 nm
CD Control:
x-bar 15 nm 50 nm
3-sigma 20 nm 50 nm
linearity 20 nm 50 nm
Edge Roughness 10 nm 40 nm
Placement 32 nm 40 nm

Table 2. Requirements vs. Demonstrated X-ray Mask Capability

Parameter 180 nm Requirement Current X-ray Capability
Minimum Feature 180 nm 130 nm
Minimum OPC Feature Not Required
CD Control:
x-bar 7 nm 15 nm
3-sigma 15 nm 18 nm
linearity 10 nm 10 nm
Edge Roughness 15 nm 15 nm
Placement 22 nm 25 nm

Optical Mask Issues for 180nm CD's

From Tables 1 and 2 it can be seen that x-ray mask capability is
significantly ahead of optical mask capability for 180nm lithography.

The reason for this is quite simple: there is no fabrication
infrastructure for the making of 180nm optical masks. The following
are the key issues surrounding 180nm optical masks:

Data Manipulation and Volume

Data volumes for optical mask fabrication will be higher and more
costly than for x-ray masks. These data volumes will be driven by the
need for optical proximity correction (OPC) and phase shifting. Both
increase data volumes as a result of added shapes.

Mask Substrate

Questions regarding the stability of quartz and chrome to 193nm
irradiation need to be resolved. Is a new mask film required?

Resist and Process

Currently, poly-butene sulfone (PBS) is the industry standard for
e-beam lithography. A new dry etchable resist is required to meet
180nm groundrules. There are no obvious choices for PBS replacement.

Lithography

Current raster scan systems are not capable of producing masks for
future groundrules. Questions also exist as to whether raster scan
e-beam technology is the preferred technology. Issues such as corner
rounding, line edge shortening, and linearity need to be addressed.

Shaped-beam high accelerating voltage e-beam lithography with robust
proximity effect correction is required. This approach is currently
used for x-ray mask fabrication, but is not available for optical mask
fabrication.

Metrology

Optical linewidth measurement systems do not have precision or
accuracy to measure masks to required specifications. SEM would be
the preferred method, however mask grounding and charging need to be
addressed. SEM is the choice for x-ray.

Defect Inspection

X-ray masks are inspected using e-beam mask defect inspection
techniques that are capable of finding defects consistent with
specifications. Optical masks are currently inspected at a wavelength
of 488nm with a progression to 365nm and ultimately 248nm. Questions
arise as to whether inspecting a mask at 365nm or 248nm will find all
the defects that may print at 193nm.

Mask Repair

Laser repair and ion beam repair capability is inadequate for 180nm
optical masks. These technologies are even inadequate for 250nm
masks. X-ray masks are repaired using conventional focused ion beam
repair systems.

Pellicles

Teflon-type pellicles are used for DUV lithography. A new pellicle
film needs to be developed for 193nm lithography. Pellicles are not
required for x-ray lithography.

Summary

Table 3 summarizes the current state of mask making infrastructure for
both x-ray and 193nm optical lithography. In conclusion, while some
improvement in x-ray masks is required in the area of CD control and
cycle time, the technology exists to make high quality x-ray masks.
On the other hand, significant development and capital investment is
required prior to realization of the high quality optical masks for
193nm lithography.

Table 3. Advanced Mask Infrastructure: X-ray vs. 193nm

X-ray Masks 193 nm Optical Masks
Substrate Defined/Available Not Defined
Resist Defined Not Defined
Lithography Defined Not Available
Process Defined Not Defined
Metrology Defined Not Defined
Defect Inspection Defined Not Available
Defect Repair Defined Not Defined

About The Author

Brian Grenon was the lead engineer for mask strategic planning and
advanced mask development in the IBM Essex Junction facility. During
his 19 years at IBM, he was responsible for advanced mask lithography
and processes, defect inspection, repair and manufacturing yield
management.

Grenon has numerous patents in mask technology and has over 50
publications in various areas of mask technology including pattern
generation, optical proximity correction, phase shift, and process
development. He is currently Co-chair of I997's 17th Annual Photomask
Technology and Management Symposium sponsored by SPIE.

Mr. Grenon is now President of Grenon Consulting, Inc, an independent
mask technology consulting firm.



To: henry jakala who wrote (4472)12/16/1997 9:17:00 AM
From: Candle stick  Read Replies (2) | Respond to of 9695
 
Jmar is presenting on both days , the 15th and 16th. I was not there. But, I did hear the following which was very positive:

Dr. Martinez feels that each of the three businesses currently operating are individually worth MORE than JMAR as a whole. He feels that each and every seperate part is worth More that the current valuation of Jmar as a whole. He is interested in doing 1 or 2 "equity carve outs" to realize this hidden value...........

IBM is building a fab in upstate NY that will use X-ray Lithography and synchotron system to be producing chips in commercial quantities by 1999. The importance of this cannot be understated. It will create a great acceptance for X-Ray lithograhy and a wide market for Jmar's point source system.(He feels that Cymer has real problems, and that Lucents 'Scalpel' system is not viable)

There should be an order for this point source system as early as 1998.

Britelight systems will be being ordered and shipped in 1998. This is the biggest new product for Jmar in 1998.

Ongoing businesses continue to grow.

Thats all I know at the moment. I will be back when I get more info. I hear the presentation went very well, was quite impressive, and included a 1 hour slide presentation and the new JMAR video.